Machine learning and deep learning based methods toward Industry 4.0 predictive maintenance in induction motors: Α state of the art survey

Purpose: Developments in Industry 4.0 technologies and Artificial Intelligence (AI) have enabled data-driven manufacturing. Predictive maintenance (PdM) has therefore become the prominent approach for fault detection and diagnosis (FD/D) of induction motors (IMs). The maintenance and early FD/D of IMs are critical processes, considering that they constitute the main power source in the industrial production environment. Machine learning (ML) methods have enhanced the performance and reliability of PdM. Various deep learning (DL) based FD/D methods have emerged in recent years, providing automatic feature engineering and learning and thereby alleviating drawbacks of traditional ML based methods. This paper presents a comprehensive survey of ML and DL based FD/D methods of IMs that have emerged since 2015. An overview of the main DL architectures used for this purpose is also presented. A discussion of the recent trends is given as well as future directions for research. Design/methodology/approach: A comprehensive survey has been carried out through all available publication databases using related keywords. Classification of the reviewed works has been done according to the main ML and DL techniques and algorithms Findings: DL based PdM methods have been mainly introduced and implemented for IM fault diagnosis in recent years. Novel DL FD/D methods are based on single DL techniques as well as hybrid techniques. DL methods have also been used for signal preprocessing and moreover, have been combined with traditional ML algorithms to enhance the FD/D performance in feature engineering. Publicly available datasets have been mostly used to test the performance of the developed methods, however industrial datasets should become available as well. Multi-agent system (MAS) based PdM employing ML classifiers has been explored. Several methods have investigated multiple IM faults, however, the presence of multiple faults occurring simultaneously has rarely been investigated. Originality/value: The paper presents a comprehensive review of the recent advances in PdM of IMs based on ML and DL methods that have emerged since 2015Peer Reviewe

A survey of AI in operations management from 2005 to 2009

Purpose: the use of AI for operations management, with its ability to evolve solutions, handle uncertainty and perform optimisation continues to be a major field of research. The growing body of publications over the last two decades means that it can be difficult to keep track of what has been done previously, what has worked, and what really needs to be addressed. Hence this paper presents a survey of the use of AI in operations management aimed at presenting the key research themes, trends and directions of research. Design/methodology/approach: the paper builds upon our previous survey of this field which was carried out for the ten-year period 1995-2004. Like the previous survey, it uses Elsevier’s Science Direct database as a source. The framework and methodology adopted for the survey is kept as similar as possible to enable continuity and comparison of trends. Thus, the application categories adopted are: design; scheduling; process planning and control; and quality, maintenance and fault diagnosis. Research on utilising neural networks, case-based reasoning (CBR), fuzzy logic (FL), knowledge-Based systems (KBS), data mining, and hybrid AI in the four application areas are identified. Findings: the survey categorises over 1,400 papers, identifying the uses of AI in the four categories of operations management and concludes with an analysis of the trends, gaps and directions for future research. The findings include: the trends for design and scheduling show a dramatic increase in the use of genetic algorithms since 2003 that reflect recognition of their success in these areas; there is a significant decline in research on use of KBS, reflecting their transition into practice; there is an increasing trend in the use of FL in quality, maintenance and fault diagnosis; and there are surprising gaps in the use of CBR and hybrid methods in operations management that offer opportunities for future research. Design/methodology/approach: the paper builds upon our previous survey of this field which was carried out for the 10 year period 1995 to 2004 (Kobbacy et al. 2007). Like the previous survey, it uses the Elsevier’s ScienceDirect database as a source. The framework and methodology adopted for the survey is kept as similar as possible to enable continuity and comparison of trends. Thus the application categories adopted are: (a) design, (b) scheduling, (c) process planning and control and (d) quality, maintenance and fault diagnosis. Research on utilising neural networks, case based reasoning, fuzzy logic, knowledge based systems, data mining, and hybrid AI in the four application areas are identified. Findings: The survey categorises over 1400 papers, identifying the uses of AI in the four categories of operations management and concludes with an analysis of the trends, gaps and directions for future research. The findings include: (a) The trends for Design and Scheduling show a dramatic increase in the use of GAs since 2003-04 that reflect recognition of their success in these areas, (b) A significant decline in research on use of KBS, reflecting their transition into practice, (c) an increasing trend in the use of fuzzy logic in Quality, Maintenance and Fault Diagnosis, (d) surprising gaps in the use of CBR and hybrid methods in operations management that offer opportunities for future research. Originality/value: This is the largest and most comprehensive study to classify research on the use of AI in operations management to date. The survey and trends identified provide a useful reference point and directions for future research

Multi-agent control and operation of electric power distribution systems

This dissertation presents operation and control strategies for electric power distribution systems containing distributed generators. First, models of microturbines and fuel cells are developed. These dynamic models are incorporated in a power system analysis package. Second, operation of these generators in a distribution system is addressed and load following schemes are designed. The penetration of distributed generators (DGs) into the power distribution system stability becomes an issue and so the control of those DGs becomes necessary. A decentralized control structure based on conventional controllers is designed for distributed generators using a new developed optimization technique called Guided Particle Swarm Optimization. However, the limitations of the conventional controllers do not satisfy the stability requirement of a power distribution system that has a high DG penetration level, which imposes the necessity of developing a new control structure able to overcome the limitations imposed by the fixed structure conventional controllers and limit the penetration of DGs in the overall transient stability of the distribution system. Third, a novel multi-agent based control architecture is proposed for transient stability enhancement for distribution systems with microturbines. The proposed control architecture is hierarchical with one supervisory global control agent and a distributed number of local control agents in the lower layer. Specifically, a central control center supervises and optimizes the overall process, while each microturbine is equipped with its own local control agent.;The control of naval shipboard electric power system is another application of distributed control with multi-agent based structure. In this proposal, the focus is to introduce the concept of multi-agent based control architecture to improve the stability of the shipboard power system during faulty conditions. The effectiveness of the proposed methods is illustrated using a 37-bus IEEE benchmark system and an all-electric naval ship

Hybrid modeling to support the smart manufacturing: concepts, theoretic contributions and real-case applications about Hybrid and Wisdom-based Systems

L'abstract è presente nell'allegato / the abstract is in the attachmen

Computational intelligence techniques for HVAC systems: a review

Buildings are responsible for 40% of global energy use and contribute towards 30% of the total CO2 emissions. The drive to reduce energy use and associated greenhouse gas emissions from buildings has acted as a catalyst in the development of advanced computational methods for energy efficient design, management and control of buildings and systems. Heating, ventilation and air conditioning (HVAC) systems are the major source of energy consumption in buildings and an ideal candidate for substantial reductions in energy demand. Significant advances have been made in the past decades on the application of computational intelligence (CI) techniques for HVAC design, control, management, optimization, and fault detection and diagnosis. This article presents a comprehensive and critical review on the theory and applications of CI techniques for prediction, optimization, control and diagnosis of HVAC systems.The analysis of trends reveals the minimization of energy consumption was the key optimization objective in the reviewed research, closely followed by the optimization of thermal comfort, indoor air quality and occupant preferences. Hardcoded Matlab program was the most widely used simulation tool, followed by TRNSYS, EnergyPlus, DOE–2, HVACSim+ and ESP–r. Metaheuristic algorithms were the preferred CI method for solving HVAC related problems and in particular genetic algorithms were applied in most of the studies. Despite the low number of studies focussing on MAS, as compared to the other CI techniques, interest in the technique is increasing due to their ability of dividing and conquering an HVAC optimization problem with enhanced overall performance. The paper also identifies prospective future advancements and research directions

Research and development of diagnostic algorithms to support fault accommodating control for emerging shipboard power system architectures

The U.S. Navy has proposed development of next generation warships utilising an increased amount of power electronics devices to improve flexibility and controllability. The high power density finite inertia network is envisioned to employ automated fault detection and diagnosis to aid timely remedial action. Integration of condition monitoring and fault diagnosis to form an intelligent power distribution system is anticipated to assist decision support for crew while enhancing security and mission availability. This broad research being in the conceptual stage has lack of benchmark systems to learn from. Thorough studies are required to successfully enable realising benefits offered by using increased power electronics and automation. Application of fundamental analysis techniques is necessary to meticulously understand dynamics of a novel system and familiarisation with associated risks and their effects. Additionally, it is vital to find ways of mitigating effects of identified risks. This thesis details the developing of a generalised methodology to help focus research into artificial intelligence (AI) based diagnostic techniques. Failure Mode and Effects Analysis (FMEA) is used in identifying critical parts of the architecture. Sneak Circuit Analysis (SCA) is modified to provide signals that differentiate faults at a component level of a dc-dc step down converter. These reliability analysis techniques combined with an appropriate AI-algorithm offer a potentially robust approach that can potentially be utilised for diagnosing faults within power electronic equipment anticipated to be used onboard the novel SPS. The proposed systematic methodology could be extended to other types of power electronic converters, as well as distinguishing subsystem level faults. The combination of FMEA, SCA with AI could also be used for providing enhanced decision support. This forms part of future research in this specific arena demonstrating the positives brought about by combining reliability analyses techniques with AI for next generation naval SPS.The U.S. Navy has proposed development of next generation warships utilising an increased amount of power electronics devices to improve flexibility and controllability. The high power density finite inertia network is envisioned to employ automated fault detection and diagnosis to aid timely remedial action. Integration of condition monitoring and fault diagnosis to form an intelligent power distribution system is anticipated to assist decision support for crew while enhancing security and mission availability. This broad research being in the conceptual stage has lack of benchmark systems to learn from. Thorough studies are required to successfully enable realising benefits offered by using increased power electronics and automation. Application of fundamental analysis techniques is necessary to meticulously understand dynamics of a novel system and familiarisation with associated risks and their effects. Additionally, it is vital to find ways of mitigating effects of identified risks. This thesis details the developing of a generalised methodology to help focus research into artificial intelligence (AI) based diagnostic techniques. Failure Mode and Effects Analysis (FMEA) is used in identifying critical parts of the architecture. Sneak Circuit Analysis (SCA) is modified to provide signals that differentiate faults at a component level of a dc-dc step down converter. These reliability analysis techniques combined with an appropriate AI-algorithm offer a potentially robust approach that can potentially be utilised for diagnosing faults within power electronic equipment anticipated to be used onboard the novel SPS. The proposed systematic methodology could be extended to other types of power electronic converters, as well as distinguishing subsystem level faults. The combination of FMEA, SCA with AI could also be used for providing enhanced decision support. This forms part of future research in this specific arena demonstrating the positives brought about by combining reliability analyses techniques with AI for next generation naval SPS

Production Optimization Indexed to the Market Demand Through Neural Networks

Connectivity, mobility and real-time data analytics are the prerequisites for a new model of intelligent production management that facilitates communication between machines, people and processes and uses technology as the main driver. Many works in the literature treat maintenance and production management in separate approaches, but there is a link between these areas, with maintenance and its actions aimed at ensuring the smooth operation of equipment to avoid unnecessary downtime in production. With the advent of technology, companies are rushing to solve their problems by resorting to technologies in order to fit into the most advanced technological concepts, such as industries 4.0 and 5.0, which are based on the principle of process automation. This approach brings together database technologies, making it possible to monitor the operation of equipment and have the opportunity to study patterns of data behavior that can alert us to possible failures. The present thesis intends to forecast the pulp production indexed to the stock market value.The forecast will be made by means of the pulp production variables of the presses and the stock exchange variables supported by artificial intelligence (AI) technologies, aiming to achieve an effective planning. To support the decision of efficient production management, in this thesis algorithms were developed and validated with from five pulp presses, as well as data from other sources, such as steel production and stock exchange, which were relevant to validate the robustness of the model. This thesis demonstrated the importance of data processing methods and that they have great relevance in the model input since they facilitate the process of training and testing the models. The chosen technologies demonstrated good efficiency and versatility in performing the prediction of the values of the variables of the equipment, also demonstrating robustness and optimization in computational processing. The thesis also presents proposals for future developments, namely in further exploration of these technologies, so that there are market variables that can calibrate production through forecasts supported on these same variables.Conectividade, mobilidade e análise de dados em tempo real são pré-requisitos para um novo modelo de gestão inteligente da produção que facilita a comunicação entre máquinas, pessoas e processos, e usa a tecnologia como motor principal. Muitos trabalhos na literatura tratam a manutenção e a gestão da produção em abordagens separadas, mas existe uma correlação entre estas áreas, sendo que a manutenção e as suas políticas têm como premissa garantir o bom funcionamento dos equipamentos de modo a evitar paragens desnecessárias na linha de produção. Com o advento da tecnologia há uma corrida das empresas para solucionar os seus problemas recorrendo às tecnologias, visando a sua inserção nos conceitos tecnológicos, mais avançados, tais como as indústrias 4.0 e 5.0, as quais têm como princípio a automatização dos processos. Esta abordagem junta as tecnologias de sistema de informação, sendo possível fazer o acompanhamento do funcionamento dos equipamentos e ter a possibilidade de realizar o estudo de padrões de comportamento dos dados que nos possam alertar para possíveis falhas. A presente tese pretende prever a produção da pasta de papel indexada às bolsas de valores. A previsão será feita por via das variáveis da produção da pasta de papel das prensas e das variáveis da bolsa de valores suportadas em tecnologias de artificial intelligence (IA), tendo como objectivo conseguir um planeamento eficaz. Para suportar a decisão de uma gestão da produção eficiente, na presente tese foram desenvolvidos algoritmos, validados em dados de cinco prensas de pasta de papel, bem como dados de outras fontes, tais como, de Produção de Aço e de Bolsas de Valores, os quais se mostraram relevantes para a validação da robustez dos modelos. A presente tese demonstrou a importância dos métodos de tratamento de dados e que os mesmos têm uma grande relevância na entrada do modelo, visto que facilita o processo de treino e testes dos modelos. As tecnologias escolhidas demonstraram uma boa eficiência e versatilidade na realização da previsão dos valores das variáveis dos equipamentos, demonstrando ainda robustez e otimização no processamento computacional. A tese apresenta ainda propostas para futuros desenvolvimentos, designadamente na exploração mais aprofundada destas tecnologias, de modo a que haja variáveis de mercado que possam calibrar a produção através de previsões suportadas nestas mesmas variáveis

Machine learning for the sustainable energy transition: a data-driven perspective along the value chain from manufacturing to energy conversion

According to the special report Global Warming of 1.5 °C of the IPCC, climate action is not only necessary but more than ever urgent. The world is witnessing rising sea levels, heat waves, events of flooding, droughts, and desertification resulting in the loss of lives and damage to livelihoods, especially in countries of the Global South. To mitigate climate change and commit to the Paris agreement, it is of the uttermost importance to reduce greenhouse gas emissions coming from the most emitting sector, namely the energy sector. To this end, large-scale penetration of renewable energy systems into the energy market is crucial for the energy transition toward a sustainable future by replacing fossil fuels and improving access to energy with socio-economic benefits. With the advent of Industry 4.0, Internet of Things technologies have been increasingly applied to the energy sector introducing the concept of smart grid or, more in general, Internet of Energy. These paradigms are steering the energy sector towards more efficient, reliable, flexible, resilient, safe, and sustainable solutions with huge environmental and social potential benefits. To realize these concepts, new information technologies are required, and among the most promising possibilities are Artificial Intelligence and Machine Learning which in many countries have already revolutionized the energy industry. This thesis presents different Machine Learning algorithms and methods for the implementation of new strategies to make renewable energy systems more efficient and reliable. It presents various learning algorithms, highlighting their advantages and limits, and evaluating their application for different tasks in the energy context. In addition, different techniques are presented for the preprocessing and cleaning of time series, nowadays collected by sensor networks mounted on every renewable energy system. With the possibility to install large numbers of sensors that collect vast amounts of time series, it is vital to detect and remove irrelevant, redundant, or noisy features, and alleviate the curse of dimensionality, thus improving the interpretability of predictive models, speeding up their learning process, and enhancing their generalization properties. Therefore, this thesis discussed the importance of dimensionality reduction in sensor networks mounted on renewable energy systems and, to this end, presents two novel unsupervised algorithms. The first approach maps time series in the network domain through visibility graphs and uses a community detection algorithm to identify clusters of similar time series and select representative parameters. This method can group both homogeneous and heterogeneous physical parameters, even when related to different functional areas of a system. The second approach proposes the Combined Predictive Power Score, a method for feature selection with a multivariate formulation that explores multiple sub-sets of expanding variables and identifies the combination of features with the highest predictive power over specified target variables. This method proposes a selection algorithm for the optimal combination of variables that converges to the smallest set of predictors with the highest predictive power. Once the combination of variables is identified, the most relevant parameters in a sensor network can be selected to perform dimensionality reduction. Data-driven methods open the possibility to support strategic decision-making, resulting in a reduction of Operation & Maintenance costs, machine faults, repair stops, and spare parts inventory size. Therefore, this thesis presents two approaches in the context of predictive maintenance to improve the lifetime and efficiency of the equipment, based on anomaly detection algorithms. The first approach proposes an anomaly detection model based on Principal Component Analysis that is robust to false alarms, can isolate anomalous conditions, and can anticipate equipment failures. The second approach has at its core a neural architecture, namely a Graph Convolutional Autoencoder, which models the sensor network as a dynamical functional graph by simultaneously considering the information content of individual sensor measurements (graph node features) and the nonlinear correlations existing between all pairs of sensors (graph edges). The proposed neural architecture can capture hidden anomalies even when the turbine continues to deliver the power requested by the grid and can anticipate equipment failures. Since the model is unsupervised and completely data-driven, this approach can be applied to any wind turbine equipped with a SCADA system. When it comes to renewable energies, the unschedulable uncertainty due to their intermittent nature represents an obstacle to the reliability and stability of energy grids, especially when dealing with large-scale integration. Nevertheless, these challenges can be alleviated if the natural sources or the power output of renewable energy systems can be forecasted accurately, allowing power system operators to plan optimal power management strategies to balance the dispatch between intermittent power generations and the load demand. To this end, this thesis proposes a multi-modal spatio-temporal neural network for multi-horizon wind power forecasting. In particular, the model combines high-resolution Numerical Weather Prediction forecast maps with turbine-level SCADA data and explores how meteorological variables on different spatial scales together with the turbines' internal operating conditions impact wind power forecasts. The world is undergoing a third energy transition with the main goal to tackle global climate change through decarbonization of the energy supply and consumption patterns. This is not only possible thanks to global cooperation and agreements between parties, power generation systems advancements, and Internet of Things and Artificial Intelligence technologies but also necessary to prevent the severe and irreversible consequences of climate change that are threatening life on the planet as we know it. This thesis is intended as a reference for researchers that want to contribute to the sustainable energy transition and are approaching the field of Artificial Intelligence in the context of renewable energy systems