Integrated Production-Distribution Planning with Considering Preventive Maintenance

The preventive maintenance activity is important thing in production system especially for a continuous production process, for example in fertilizer industry. Therefore, it has to be considered in production-distribution planning. This paper considers the interval of production facility’s preventive maintenance in production-distribution planning of multi echelon supply chain system which consists of a manufacturer with a continuous production process, a distribution center, a number of distributors and a number of retailers. The problem address in this paper is how to determine coordinated productiondistribution policies that considers the interval of production facility’s preventive maintenance, and customer demand only occurred at retailers and it fluctuates by time. Based on model of Santoso, et al. (2007), using the periodic review inventory model and a coordinated production and replenishment policies that are decided by central planning office and it must be obeyed by all entities of multi-echelon supply chain, the integrated production-distribution planning model is developed to determine the production and replenishment policies of all echelon in the supply chain system in order to minimize total system cost during planning horizon. Total system cost consists of set-up/ordering cost, maintenance cost, holding cost, outsourcing cost and transportation cost at all of entities. With considering preventive maintenance and there is one production run over the planning horizon, the replenishment cycle at distribution center, distributors and retailers that are found out are greater than the basic model. Also, the multiplication of replenishment cycle at distribution center in production cycle that is found out is greater than the basic model but the multiplication of replenishment cycle at retailers in its distributor are smaller than the basic model

a deep learning approach for anomaly detection with industrial time series data a refrigerators manufacturing case study

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Energy Disaggregation Using Elastic Matching Algorithms

© 2020 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (http://creativecommons.org/licenses/by/4.0/)In this article an energy disaggregation architecture using elastic matching algorithms is presented. The architecture uses a database of reference energy consumption signatures and compares them with incoming energy consumption frames using template matching. In contrast to machine learning-based approaches which require significant amount of data to train a model, elastic matching-based approaches do not have a model training process but perform recognition using template matching. Five different elastic matching algorithms were evaluated across different datasets and the experimental results showed that the minimum variance matching algorithm outperforms all other evaluated matching algorithms. The best performing minimum variance matching algorithm improved the energy disaggregation accuracy by 2.7% when compared to the baseline dynamic time warping algorithm.Peer reviewedFinal Published versio

Artificial Intelligence enabled Smart Refrigeration Management System using Internet of Things Framework

Design of an intelligent refrigeration management system using artificial intelligence and Internet of Things (IoT) technology is presented in this paper. This system collects the real-time temperature inside the refrigeration implement, record the information of products and enhance function of refrigerators through the application of Internet of Things technology to facilitate people in managing their refrigerated and frozen groceries smartly. The proposed system is divided into two parts, On-board sub-system and Internet based sub-system. An Arduino Leonardo board is used in onboard sub-system to control other components including low power machine vision OpenMV module, temperature & Humidity sensor, and GY-302 light intensity sensor. OpenMV camera module is used for recognizing types of food, reading barcodes and OCR (optical character recognition) through convolution neural network (CNN) algorithm and tesseract-ocr. The food type identification model is trained by the deep learning framework Caffe. GY-302 light intensity sensor works as a switch of camera module. DHT11 sensor is used to monitor the environmental information inside the freezer. The internet based sub-system works on the things network. It saves the information and uploads it from onboard sub-system and works as an interface to food suppliers. The system demonstrates that the combination of existing everyday utility systems and latest Artificial Intelligence (AI) and Internet of Things (IoT) technologies could help develop smarter applications and devices

Low-Power Appliance Monitoring Using Factorial Hidden Markov Models

To optimize the energy utilization, intelligent energy management solutions require appliance-specific consumption statistics. One can obtain such information by deploying smart power outlets on every device of interest, however it incurs extra hardware cost and installation complexity. Alternatively, a single sensor can be used to measure total electricity consumption and thereafter disaggregation algorithms can be applied to obtain appliance specific usage information. In such a case, it is quite challenging to discern low-power appliances in the presence of high-power loads. To improve the recognition of low-power appliance states, we propose a solution that makes use of circuit-level power measurements. We examine the use of a specialized variant of Hidden Markov Model (HMM) known as Factorial HMM (FHMM) to recognize appliance specific load patterns from the aggregated power measurements. Further, we demonstrate that feature concatenation can improve the disaggregation performance of the model allowing it to identify device states with an accuracy of 90% for binary and 80% for multi-state appliances. Through experimental evaluations, we show that our solution performs better than the traditional event based approach. In addition, we develop a prototype system that allows real-time monitoring of appliance states

Can non-intrusive load monitoring be used for identifying an appliance's anomalous behaviour?

Identification of faulty appliance behaviour in real time can signal energy wastage and the need for appliance servicing or replacement leading to energy savings. The problem of appliance fault or anomaly detection has been tackled vastly in relation to submetering, which is not scalable since it requires separate meters for each appliance. At the same time, for applications such as energy feedback, Non-intrusive load monitoring (NILM) has been recognised as a scalable and practical alternative to submetering. However, the usability of NILM for anomaly detection has not yet been investigated. Since the goal of NILM is to provide energy consumption estimate, it is unclear if the signal fidelity of appliance signatures generated by state-of-the-art NILM is sufficient to enable accurate appliance fault detection. In this paper, we attempt to determine whether appliance signatures detected by NILM can be used directly for anomaly detection. This is carried out by proposing an anomaly detection algorithm which performs well for submetering data and evaluate its ability to identify the same faulty behaviour of appliances but with NILM-generated appliance power traces. Our results on a dataset of six residential homes using four state-of-the-art NILM algorithms show that, on average, NILM traces are not as robust to identification of faulty behaviour as compared to using submetered data. We discuss in detail observations pertaining to the reconstructed appliance signatures following NILM and their fidelity with respect to noise-free submetered data