Failure Diagnosis and Prognosis of Safety Critical Systems: Applications in Aerospace Industries

Many safety-critical systems such as aircraft, space crafts, and large power plants are required to operate in a reliable and efficient working condition without any performance degradation. As a result, fault diagnosis and prognosis (FDP) is a research topic of great interest in these systems. FDP systems attempt to use historical and current data of a system, which are collected from various measurements to detect faults, diagnose the types of possible failures, predict and manage failures in advance. This thesis deals with FDP of safety-critical systems. For this purpose, two critical systems including a multifunctional spoiler (MFS) and hydro-control value system are considered, and some challenging issues from the FDP are investigated. This research work consists of three general directions, i.e., monitoring, failure diagnosis, and prognosis. The proposed FDP methods are based on data-driven and model-based approaches. The main aim of the data-driven methods is to utilize measurement data from the system and forecast the remaining useful life (RUL) of the faulty components accurately and efficiently. In this regard, two dierent methods are developed. A modular FDP method based on a divide and conquer strategy is presented for the MFS system. The modular structure contains three components:1) fault diagnosis unit, 2) failure parameter estimation unit and 3) RUL unit. The fault diagnosis unit identifies types of faults based on an integration of neural network (NN) method and discrete wavelet transform (DWT) technique. Failure parameter estimation unit observes the failure parameter via a distributed neural network. Afterward, the RUL of the system is predicted by an adaptive Bayesian method. In another work, an innovative data-driven FDP method is developed for hydro-control valve systems. The idea is to use redundancy in multi-sensor data information and enhance the performance of the FDP system. Therefore, a combination of a feature selection method and support vector machine (SVM) method is applied to select proper sensors for monitoring of the hydro-valve system and isolate types of fault. Then, adaptive neuro-fuzzy inference systems (ANFIS) method is used to estimate the failure path. Similarly, an online Bayesian algorithm is implemented for forecasting RUL. Model-based methods employ high-delity physics-based model of a system for prognosis task. In this thesis, a novel model-based approach based on an integrated extended Kalman lter (EKF) and Bayesian method is introduced for the MFS system. To monitor the MFS system, a residual estimation method using EKF is performed to capture the progress of the failure. Later, a transformation is utilized to obtain a new measure to estimate the degradation path (DP). Moreover, the recursive Bayesian algorithm is invoked to predict the RUL. Finally, relative accuracy (RA) measure is utilized to assess the performance of the proposed methods

Aircraft electrical power system diagnostics, prognostics and health management

In recent years, the loads needing electrical power in military aircraft and civil jet keep increasing, this put huge pressure on the electrical power system (EPS). As EPS becomes more powerful and complex, its reliability and maintenance becomes difficult problems to designers, manufacturers and customers. To improve the mission reliability and reduce life cycle cost, the EPS needs health management. This thesis developed a set of generic health management methods for the EPS, which can monitor system status; diagnose faults/failures in component level correctly and predict impending faults/failures exactly and predict remaining useful life of critical components precisely. The writer compared a few diagnostic and prognostic approaches in detail, and then found suitable ones for EPS. Then the major components and key parameters needed to be monitored are obtained, after function hazard analysis and failure modes effects analysis of EPS. A diagnostic process is applied to EPS using Dynamic Case-based Reasoning approach, whilst hybrid prognostic methods are suggested to the system. After that, Diagnostic, Prognostic and Health Management architecture of EPS is built up in system level based on diagnostic and prognostic process. Finally, qualitative evaluations of DPHM explain given. This research is an extension of group design project (GDP) work, the GDP report is arranged in the Appendix A