Prognostics in switching systems: Evidential markovian classification of real-time neuro-fuzzy predictions.

International audienceCondition-based maintenance is nowadays considered as a key-process in maintenance strategies and prognostics appears to be a very promising activity as it should permit to not engage inopportune spending. Various approaches have been developed and data-driven methods are increasingly applied. The training step of these methods generally requires huge datasets since a lot of methods rely on probability theory and/or on artificial neural networks. This step is thus time-consuming and generally made in batch mode which can be restrictive in practical application when few data are available. A method for prognostics is proposed to face up this problem of lack of information and missing prior knowledge. The approach is based on the integration of three complementary modules and aims at predicting the failure mode early while the system can switch between several functioning modes. The three modules are: 1) observation selection based on information theory and Choquet Integral, 2) prediction relying on an evolving real-time neuro-fuzzy system and 3) classification into one of the possible functioning modes using an evidential Markovian classifier based on Dempster-Shafer theory. Experiments concern the prediction of an engine health based on more than twenty observations

Supporting group maintenance through prognostics-enhanced dynamic dependability prediction

Condition-based maintenance strategies adapt maintenance planning through the integration of online condition monitoring of assets. The accuracy and cost-effectiveness of these strategies can be improved by integrating prognostics predictions and grouping maintenance actions respectively. In complex industrial systems, however, effective condition-based maintenance is intricate. Such systems are comprised of repairable assets which can fail in different ways, with various effects, and typically governed by dynamics which include time-dependent and conditional events. In this context, system reliability prediction is complex and effective maintenance planning is virtually impossible prior to system deployment and hard even in the case of condition-based maintenance. Addressing these issues, this paper presents an online system maintenance method that takes into account the system dynamics. The method employs an online predictive diagnosis algorithm to distinguish between critical and non-critical assets. A prognostics-updated method for predicting the system health is then employed to yield well-informed, more accurate, condition-based suggestions for the maintenance of critical assets and for the group-based reactive repair of non-critical assets. The cost-effectiveness of the approach is discussed in a case study from the power industry

Remaining Useful Life Estimation by Classification of Predictions Based on a Neuro-Fuzzy System and Theory of Belief Functions.

International audienceVarious approaches for prognostics have been developed, and data-driven methods are increasingly applied. The training step of these methods generally requires huge datasets to build a model of the degradation signal, and estimate the limit under which the degradation signal should stay. Applicability and accuracy of these methods are thereby closely related to the amount of available data, and even sometimes requires the user to make assumptions on the dynamics of health states evolution. Following that, the aim of this paper is to propose a method for prognostics and remaining useful life estimation that starts from scratch, without any prior knowledge. Assuming that remaining useful life can be seen as the time between the current time and the instant where the degradation is above an acceptable limit, the proposition is based on a classification of prediction strategy (CPS) that relies on two factors. First, it relies on the use of an evolving real-time neuro-fuzzy system that forecasts observations in time. Secondly, it relies on the use of an evidential Markovian classifier based on Dempster-Shafer theory that enables classifying observations into the possible functioning modes. This approach has the advantage to cope with a lack of data using an evolving system, and theory of belief functions. Also, one of the main assets is the possibility to train the prognostic system without setting any threshold. The whole proposition is illustrated and assessed by using the CMAPPS turbofan dataset. RUL estimates are shown to be very close to actual values, and the approach appears to accurately estimate the failure instants, even with few learning data

Multiple-Phase Modeling of Degradation Signal for Condition Monitoring and Remaining Useful Life Prediction

Remaining useful life prediction plays an important role in ensuring the safety, availability, and efficiency of various engineering systems. In this paper, we propose a flexible Bayesian multiple-phase modeling approach to characterize degradation signals for prognosis. The priors are specified with a novel stochastic process and the multiple-phase model is formulated to a novel state-space model to facilitate online monitoring and prediction. A particle filtering algorithm with stratified sampling and partial Gibbs resample-move strategy is developed for online model updating and residual life prediction. The advantages of the proposed method are demonstrated through extensive numerical studies and real case studies

Hybrid Stochastic Models for Remaining Lifetime Prognosis

The United States Air Force is developing its next generation aircraft and is seeking to reduce the risk of catastrophic failures, maintenance activities, and the logistics footprint while improving its sortie generation rate through a process called autonomic logistics. Vital to the successful implementation of this process is remaining lifetime prognosis of critical aircraft components. Complicating this problem is the absence of failure time information; however, sensors located on the aircraft are providing degradation measures. This research has provided a method to address at least a portion of this problem by uniting analytical lifetime distribution models with environment and/or degradation measures to obtain the remaining lifetime distribution

Integration of prognostics at a system level: a Petri net approach

This paper presents a mathematical framework for modeling prognostics at a system level, by combining the prognostics principles with the Plausible Petri nets (PPNs) formalism, first developed in M. Chiach´ıo et al. [Proceedings of the Future Technologies Conference, San Francisco, (2016), pp. 165-172]. The main feature of the resulting framework resides in its efficiency to jointly consider the dynamics of discrete events, like maintenance actions, together with multiple sources of uncertain information about the system state like the probability distribution of end-of-life, information from sensors, and information coming from expert knowledge. In addition, the proposed methodology allows us to rigorously model the flow of information through logic operations, thus making it useful for nonlinear control, Bayesian updating, and decision making. A degradation process of an engineering sub-system is analyzed as an example of application using condition-based monitoring from sensors, predicted states from prognostics algorithms, along with information coming from expert knowledge. The numerical results reveal how the information from sensors and prognostics algorithms can be processed, transferred, stored, and integrated with discrete-event maintenance activities for nonlinear control operations at system level

Supporting group maintenance through prognostics-enhanced dynamic dependability prediction

Condition-based maintenance strategies adapt maintenance planning through the integration of online condition monitoring of assets. The accuracy and cost-effectiveness of these strategies can be improved by integrating prognostics predictions and grouping maintenance actions respectively. In complex industrial systems, however, effective condition-based maintenance is intricate. Such systems are comprised of repairable assets which can fail in different ways, with various effects, and typically governed by dynamics which include time-dependent and conditional events. In this context, system reliability prediction is complex and effective maintenance planning is virtually impossible prior to system deployment and hard even in the case of condition-based maintenance. Addressing these issues, this paper presents an online system maintenance method that takes into account the system dynamics. The method employs an online predictive diagnosis algorithm to distinguish between critical and non-critical assets. A prognostics-updated method for predicting the system health is then employed to yield well-informed, more accurate, condition-based suggestions for the maintenance of critical assets and for the group-based reactive repair of non-critical assets. The cost-effectiveness of the approach is discussed in a case study from the power industry