519 research outputs found

    Novel models and algorithms for systems reliability modeling and optimization

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    Recent growth in the scale and complexity of products and technologies in the defense and other industries is challenging product development, realization, and sustainment costs. Uncontrolled costs and routine budget overruns are causing all parties involved to seek lean product development processes and treatment of reliability, availability, and maintainability of the system as a true design parameter . To this effect, accurate estimation and management of the system reliability of a design during the earliest stages of new product development is not only critical for managing product development and manufacturing costs but also to control life cycle costs (LCC). In this regard, the overall objective of this research study is to develop an integrated framework for design for reliability (DFR) during upfront product development by treating reliability as a design parameter. The aim here is to develop the theory, methods, and tools necessary for: 1) accurate assessment of system reliability and availability and 2) optimization of the design to meet system reliability targets. In modeling the system reliability and availability, we aim to address the limitations of existing methods, in particular the Markov chains method and the Dynamic Bayesian Network approach, by incorporating a Continuous Time Bayesian Network framework for more effective modeling of sub-system/component interactions, dependencies, and various repair policies. We also propose a multi-object optimization scheme to aid the designer in obtaining optimal design(s) with respect to system reliability/availability targets and other system design requirements. In particular, the optimization scheme would entail optimal selection of sub-system and component alternatives. The theory, methods, and tools to be developed will be extensively tested and validated using simulation test-bed data and actual case studies from our industry partners

    Profit Analysis of a Two Unit Cold Standby System Operating Under Different Weather Conditions Subject t o Inspection

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    A system, or unit, is said to be working under normal weather conditions if the system is working under prescribed conditions as defined/stated by the definition of reliability of system/unit, otherwise the system is said to be working in abnormal weather conditions. For example, if a car with the capacity for five persons is carrying more than five persons, it will be said to be working under abnormal weather conditions. Another example, if a hydraulic machine having the capacity to lift a maximum weight of 500 tons is lifting a weight of 600 tons, then the machine is working under abnormal weather conditions. Hence, in this situation, work done by the machine is out of its capacity and the machine is working in abnormal weather conditions. If the machine is working within the capacity of the stated conditions, it is said to be working in normal weather conditions. The main purpose of this paper is to analyze the profit of a two-unit system called the standby system that is working under different weather conditions in an inspection facility. There is a single perfect server who visits the system immediately whenever required. A server inspects the unit before repair/replacement of the failed unit. All the mechanical activities done by the server are only possible during normal weather conditions. There are two possibilities after inspection of the unit; either repair of the unit is feasible or not feasible. If repair of the unit is not feasible, then the unit will be replaced immediately by a new unit. Otherwise, the repaired unit works as a new unit. The operative unit undergoes preventive maintenance after a specific (maximum) operation time. All random variables are statistically independent. The failure rate and the rate by which the system undergoes for preventive maintenance are constant whereas the inspection rate, repair rate, and maintenance rate follow negative exponential distributions. The expressions for several reliability measures are derived in steady state conditions using the regenerative point technique and semi-Markov process. The graphical behavior of MTSF, availability and profit function, has been depicted with respect to preventive maintenance rate for arbitrary values of other parameters and costs

    Automatic phased mission system reliability model generation

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    There are many methods for modelling the reliability of systems based on component failure data. This task becomes more complex as systems increase in size, or undertake missions that comprise multiple discrete modes of operation, or phases. Existing techniques require certain levels of expertise in the model generation and calculation processes, meaning that risk and reliability assessments of systems can often be expensive and time-consuming. This is exacerbated as system complexity increases. This thesis presents a novel method which generates reliability models for phasedmission systems, based on Petri nets, from simple input files. The process has been automated with a piece of software designed for engineers with little or no experience in the field of risk and reliability. The software can generate models for both repairable and non-repairable systems, allowing redundant components and maintenance cycles to be included in the model. Further, the software includes a simulator for the generated models. This allows a user with simple input files to perform automatic model generation and simulation with a single piece of software, yielding detailed failure data on components, phases, missions and the overall system. A system can also be simulated across multiple consecutive missions. To assess performance, the software is compared with an analytical approach and found to match within 5% in both the repairable and non-repairable cases. The software documented in this thesis could serve as an aid to engineers designing new systems to validate the reliability of the system. This would not require specialist consultants or additional software, ensuring that the analysis provides results in a timely and cost-effective manner

    Improved dynamic dependability assessment through integration with prognostics

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    The use of average data for dependability assessments results in a outdated system-level dependability estimation which can lead to incorrect design decisions. With increasing availability of online data, there is room to improve traditional dependability assessment techniques. Namely, prognostics is an emerging field which provides asset-specific failure information which can be reused to improve the system level failure estimation. This paper presents a framework for prognostics-updated dynamic dependability assessment. The dynamic behaviour comes from runtime updated information, asset inter-dependencies, and time-dependent system behaviour. A case study from the power generation industry is analysed and results confirm the validity of the approach for improved near real-time unavailability estimations

    Fault-tolerant computer study

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    A set of building block circuits is described which can be used with commercially available microprocessors and memories to implement fault tolerant distributed computer systems. Each building block circuit is intended for VLSI implementation as a single chip. Several building blocks and associated processor and memory chips form a self checking computer module with self contained input output and interfaces to redundant communications buses. Fault tolerance is achieved by connecting self checking computer modules into a redundant network in which backup buses and computer modules are provided to circumvent failures. The requirements and design methodology which led to the definition of the building block circuits are discussed

    The safety case and the lessons learned for the reliability and maintainability case

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    This paper examine the safety case and the lessons learned for the reliability and maintainability case

    FRAMEWORK FOR RELIABILITY, MAINTAINABILITY AND AVAILABILITY ANALYSIS OF GAS PROCESSING SYSTEM DURING OPERATION PHASE

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    In facing many operation challenges such as increased expectation in bottom line performances and escalating overhead costs, petrochemical plants nowadays need to continually strive for higher reliability and availability by means of effective improvement tools. Reliability, maintainability and availability (RAM) analysis has been recognised as one of the strategic tools to improve plant's reliability at operation phase. Nevertheless, the application of RAM among industrial practitioners is still limited generally due to the impracticality and complexity of existing approaches. Hence, it is important to enhance the approaches so that they can be practically applied by companies to assist them in achieving their operational goals. The objectives of this research are to develop frameworks for applying reliability, maintainability and availability analysis of gas processing system at operation phase to improve system operational and maintenance performances. In addition, the study focuses on ways to apply existing statistical approach and incorporate inputs from field experts for prediction of reliability related measures. Furthermore, it explores and highlights major issues involved in implementing RAM analysis in oil and gas industry and offers viable solutions. In this study, systematic analysis on each RAM components are proposed and their roles as strategic improvement and decision making tools are discussed and demonstrated using case studies of two plant systems. In reliability and maintainability (R&M) analysis, two main steps; exploratory and inferential are proposed. Tools such as Pareto, trend plot and hazard functions; Kaplan Meier (KM) and proportional hazard model (PHM), are used in exploratory phase to identify critical elements to system's R&M performances. In inferential analysis, a systematic methodology is presented to assess R&M related measures

    Addressing Complexity and Intelligence in Systems Dependability Evaluation

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    Engineering and computing systems are increasingly complex, intelligent, and open adaptive. When it comes to the dependability evaluation of such systems, there are certain challenges posed by the characteristics of “complexity” and “intelligence”. The first aspect of complexity is the dependability modelling of large systems with many interconnected components and dynamic behaviours such as Priority, Sequencing and Repairs. To address this, the thesis proposes a novel hierarchical solution to dynamic fault tree analysis using Semi-Markov Processes. A second aspect of complexity is the environmental conditions that may impact dependability and their modelling. For instance, weather and logistics can influence maintenance actions and hence dependability of an offshore wind farm. The thesis proposes a semi-Markov-based maintenance model called “Butterfly Maintenance Model (BMM)” to model this complexity and accommodate it in dependability evaluation. A third aspect of complexity is the open nature of system of systems like swarms of drones which makes complete design-time dependability analysis infeasible. To address this aspect, the thesis proposes a dynamic dependability evaluation method using Fault Trees and Markov-Models at runtime.The challenge of “intelligence” arises because Machine Learning (ML) components do not exhibit programmed behaviour; their behaviour is learned from data. However, in traditional dependability analysis, systems are assumed to be programmed or designed. When a system has learned from data, then a distributional shift of operational data from training data may cause ML to behave incorrectly, e.g., misclassify objects. To address this, a new approach called SafeML is developed that uses statistical distance measures for monitoring the performance of ML against such distributional shifts. The thesis develops the proposed models, and evaluates them on case studies, highlighting improvements to the state-of-the-art, limitations and future work

    Availability modeling and evaluation on high performance cluster computing systems

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    Cluster computing has been attracting more and more attention from both the industrial and the academic world for its enormous computing power, cost effective, and scalability. Beowulf type cluster, for example, is a typical High Performance Computing (HPC) cluster system. Availability, as a key attribute of the system, needs to be considered at the system design stage and monitored at mission time. Moreover, system monitoring is a must to help identify the defects and ensure the system\u27s availability requirement. In this study, novel solutions which provide availability modeling, model evaluation, and data analysis as a single framework have been investigated. Three key components in the investigation are availability modeling, model evaluation, and data analysis. The general availability concepts and modeling techniques are briefly reviewed. The system\u27s availability model is divided into submodels based upon their functionalities. Furthermore, an object oriented Markov model specification to facilitate availability modeling and runtime configuration has been developed. Numerical solutions for Markov models are examined, especially on the uniformization method. Alternative implementations of the method are discussed; particularly on analyzing the cost of an alternative solution for small state space model, and different ways for solving large sparse Markov models. The dissertation also presents a monitoring and data analysis framework, which is responsible for failure analysis and availability reconfiguration. In addition, the event logs provided from the Lawrence Livermore National Laboratory have been studied and applied to validate the proposed techniques
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