Automatic Control and Fault Diagnosis of MEMS Lateral Comb Resonators

Recent advancements in microfabrication of Micro Electro Mechanical Systems have made MEMS an important part of many applications such as safety and sensor/control devices. Miniature structure of MEMS makes them very sensitive to the environmental and operating conditions. In addition, fault in the device might change the parameters and result in unwanted behavioral variations. Therefore, imperfect device structure, fault and operating point dependencies suggest for active control of MEMS.;This research is focused on two main areas of control and fault diagnosis of MEMS devices. In the control part, the application of adaptive controllers is introduced for trajectory control of the device under health and fault conditions. Fault in different forms in the structure of the device are modeled and foundry manufactured for experimental verifications. Pull-in voltage effect in the MEMS Lateral Comb Resonators are investigated and controlled by variable structure controllers. Reliability of operation is enhanced by active control of the device under fault conditions.;The second part of this research is focused on the fault diagnosis of the MEMS devices. Fault is introduced and investigated for better understanding of the system behavioral changes. Modeling of the device in different operating conditions suggests for the multiple-model adaptive estimation (MMAE) fault diagnosis technique. Application of Kalman filters in MMAE is investigated and the performance of the fault diagnosis is compared with other techniques such as self-tuning and auto self-tuning techniques. According to the varying parameters of the system, online parameter identification systems are required to monitor the parameter variations and model the system accurately. Self-tuning banks are applied and combined with MMAE to provide accurate fault diagnosis systems. Different parameter identification techniques result in different system performances. In this regard, this research investigates the application of Recursive Least Square with Forgetting Factor. Different techniques for tuning of forgetting factor value are introduced and their results are compared for better performance. The organization of this dissertation is as follows:;Chapter I introduces the structure of the MEMS Lateral Comb Resonator; Chapter II introduces the application of control techniques and displacement feedback approach. Chapter III investigates the control approach and experimental results. In chapter IV, a new controller is introduced and designed for the MEMS trajectory controls. Chapter V is about the fault and different techniques of fault diagnosis in MEMS LCRs. Chapter 6 is the future work suggested through the current results and observations. Each chapter contains a section to summarize the concluding remarks

Integrated through -wafer optical monitoring of MEMS for closed -loop control

Current trends in many microelectronic systems show an increased use of microelectromechanical systems (MEMS) to perform a variety of tasks. The increased market for MEMS has led to microsystem technologies being employed in physically demanding environments and safety critical applications. This creates the need for higher degrees of certainty in MEMS operation, especially in systems that contain drive components operating under time varying load conditions. Situations such as these give rise to the need for detailed knowledge of the operational states of MEMS over the lifetime of the device, as well as device fault detection. Accurately obtaining this information by a means decoupled from the system shows the potential to further enable both complex and simple MEMS, and allows for the application of closed-loop control. Preliminary through-wafer optical monitoring research efforts have shown that through-wafer optical probing is suitable for characterizing and measuring the behavior of lateral harmonic oscillators.;This presentation will discuss research undertaken to establish integrated optical monitoring (IOM) for closed-loop control. Design of the optical microprobe setup, as well as device geometry, were completed to achieve a through-wafer optical signal with increased positional resolution and mechanical stability. Successful linear closed-loop control results achieved using the redesigned probe setup and devices will be presented. Increased displacement information in the optical output waveform is needed for the successful application of more robust, nonlinear control routines. Theoretical optical output field intensity studies are presented and compared with experimental output waveforms, showing a positional resolution of 2 pim using grating structures. Initial binary Fresnel diffractive optical microelement design layout, fabrication parameters, and testing results will be given as well for implementation of a fully integrated optical monitoring system

Investigation and detection of crack formations during Micro-electromechanical Systems (MEMS) resonator manufacturing and use

Time reference devices have been widely used in the industry for the past decades due to their important role in different devices applications such as portable and wearable device. With the rapid technology improvements in the semiconductor industry, Micro-electromechanical systems (MEMS) resonators were presented as a time reference devices which offer a reduced cost and small size that facilitate the integration with the other electronics. Because of the microfabrication processes and operational modes for MEMS-resonators, defects are expected to be formed in different stages of the manufacturing and use. Those defects would be costly if have not been detected in early stages, hence, industry dedicates time and resources for better detection of defects. With the mass production of MEMS-resonator, manual inspection of defects is becoming an impractical solution, that led to develop automation systems for defects’ detection. This work studies the defects that may occur in MEMS-resonator in different stages and a studies defects detection methods. The study aims to investigate the microfabrication induced defects, the defects formation during the device operation and to develop an automatic defects inspection tool. To fulfil the study objectives, different MEMS-resonator devices were designed in order to study the effect of different parameters such as the geometry and dimensions on the robustness of the device. Standard microfabrication processes were implemented to observe the risk of defects formation during manufacturing. For the operation stage, FEM simulations were executed, and different mode shapes were selected to study the likelihood of mode shapes to produce defects for the device fragile parts. The last stage for defects inspection included implementation of automatic optical inspection (AOI) tool with a hardware setup for image collection and a software part for image processing and defection/robustness decision making, the result of the AOI was validated by the percentage of the detected defects and the occurrence of false-positives. The MEMS-resonators designs considered 2 frequencies of 24MHz and 32MHz, 3 different anchors and 7 different beam widths with average resulting quality factor(Q) of 11.68x10e3. Common defects of AlN particles residuals were observed with SEM as a microfabrication caused defects. 8.4% of the devices were defected electrically by resonating in specific spurious modes, 19.89% of the resonator were defected after performing the tape-peeling test. AOI tool was successful to reach 85.5% detection rate with 7.1% false-positive occurrences

Energy efficient control of electrostatically actuated MEMS

Plenty of Micro-electro-mechanical Systems (MEMS) devices are actuated using electrostatic forces, and specially, parallel-plate actuators are extensively used, due to the simplicity of their design. Nevertheless, parallel-plate actuators have some limitations due to the nonlinearity of the generated force. The dissertation analyzes the dynamics of the lumped electrostatically actuated nonlinear system, in order to obtain insight on its characteristics, define desired performance goals and implement a controller for energy efficient robustly stable actuation of MEMS resonators. In the first part of the dissertation, the modeling of the electromechanical lumped system is developed. From a complete distributed parameters model for MEMS devices which rely on electrostatic actuation, a concentrated parameters simplification is derived to be used for analysis and control design. Based on the model, energy analysis of the pull-in instability is performed. The classic approach is revisited to extend the results to models with a nonlinear springs. Analysis of the effect of dynamics is studied as an important factor for the stability of the system. From this study, the Resonant Pull-in Condition for parallel-plate electrostatically actuated MEMS resonators is defined and experimentally validated. Given the importance of the nonlinear dynamics and its richness in behaviors, Harmonic Balance is chosen as a tool to characterize the steady-state oscillation of the resonators. This characterization leads to the understanding of the key factors for large and stable oscillation of resonators. An important conclusion is reached, Harmonic Balance predicts that any oscillation amplitude is possible for any desired frequency if the appropriate voltage is applied to the resonator. And the energy consumption is dependent on this chosen oscillation frequency. Based on Harmonic Balance results, four main goals are defined for the control strategy: Stable oscillation with large amplitudes of motion; Robust oscillation independently of MEMS imperfections; Pure sinus-like oscillation for high-grade sensing; and Low energy consumption. The second part of the dissertation deals with the controller selection, design and verification. A survey of prior work on MEMS control confirms that existing control approaches cannot provide the desired performance. Consequently, a new three-stage controller is proposed to obtain the desired oscillation with the expected stability and energy efficiency. The controller has three different control loops. The first control loop includes a Robust controller designed using on µ-synthesis, to deal with MEMS resonators uncertainties. The second control loop includes an Internal-Model-Principle Resonant controller, to generate the desired control action to obtain the desired oscillation. And the third control loop handles the energy consumption minimization through an Extremum Seeking Controller, which selects the most efficient working frequency for the desired oscillation. The proposed controller is able to automatically generate the needed control voltage, as predicted by the Harmonic Balance analysis, to operate the parallel-plate electrostatically actuated MEMS resonator at the desired oscillation. Performance verification of stability, robustness, sinus-like oscillation and energy efficiency is carried out through simulation. Finally, the needed steps for a real implementation are analyzed. Independent two-sided actuation for full-range amplitude oscillation is introduced to overcome the limitations of one-sided actuation. And a modification of standard Electromechanical Amplitude Modulation is analyzed and validated for position feedback implementation. With these improvements, a MEMS resonator with the desired specifications for testing the proposed control is designed for fabrication. Based on this design, testing procedure is discussed as future work.Molts microsistemes (MEMS) són actuats amb forces electrostàtiques, i especialment, els actuadors electrostàtics de plaques paral.leles són molt usats, degut a la simplicitat del seu disseny. Tot i això, aquests actuadors tenen limitacions degut a la no-linealitat de les forces generades. La tesi analitza el sistema mecànic no-lineal actuat electrostàticament que forma el MEMS, per tal d'entendre'n les característiques, definir objectius de control de l'oscil.lació, i implementar un controlador robust, estable i eficient energèticament. A la primera part de la tesi es desenvolupa el modelat del sistema electromecànic complert. A partir de la formulació de paràmetres distribuïts aplicada a dispositius MEMS amb actuació electrostàtica, es deriva una formulació de paràmetres concentrats per a l'anàlisi i el disseny del control. Basat en aquest model, s'analitza energèticament la inestabilitat anomenada Pull-in, ampliant els resultats de l'enfocament clàssic al model amb motlles no-lineals. Dins de l'anàlisi, l'evolució dinàmica s'estudia per ser un factor important per a l'estabilitat. D'aquest estudi, la Resonant Pull-in Condition per a actuadors electrostàtics de plaques paral.leles es defineix i es valida experimentalment. Donada la importància de la dinàmica no-lineal del sistema i la seva riquesa de comportaments, s'utilitza Balanç d'Harmònics per tal de caracteritzar les oscil.lacions en estacionari. Aquesta caracterització permet entendre els factors claus per a obtenir oscil.lacions estables i d'amplitud elevada. El Balanç d'Harmònics dóna una conclusió important: qualsevol amplitud d'oscil.lació és possible per a qualsevol freqüència desitjada si s'aplica el voltatge adequat al ressonador. I el consum energètic associat a aquesta oscil.lació depèn de la freqüència triada. Llavors, basat en aquests resultats, quatre objectius es plantegen per a l'estratègia de control: oscil.lació estable amb amplituds elevades; robustesa de l'oscil.lació independentment de les imperfeccions dels MEMS; oscil.lació sinusoïdal sense harmònics per a aplicacions d'alta precisió; i baix consum energètic. La segona part de la tesi tracta la selecció, disseny i verificació dun controlador adequat per a aquests objectius. La revisió dels treballs existents en control de MEMS confirma que cap dels enfocaments actuals permet obtenir els objectius desitjats. En conseqüència, es proposa el disseny d'un nou controlador amb tres etapes per tal d'obtenir l'oscil.lació desitjada amb estabilitat i eficiència energètica. El controlador té tres llaços de control. Al primer llaç, un controlador robust dissenyat amb µ-síntesis gestiona les incertes es dels MEMS. El segon llaç inclou un controlador Ressonant, basat en el Principi del Model Intern, per a generar l'acció de control necessària per a obtenir l'oscil.lació desitjada. I el tercer llaç de control gestiona la minimització de l'energia consumida mitjançant un controlador basat en Extremum Seeking, el qual selecciona la freqüència de treball més eficient energèticament per a l'oscil.lació triada. El controlador proposat és capaç de generar automàticament el voltatge necessari, igual al previst pel Balanç d'Harmònics, per tal d'operar electrostàticament amb plaques paral.leles els ressonadors MEMS. Mitjançant simulació se'n verifica l'estabilitat, robustesa, inexistència d'harmònics i eficiència energètica de l'oscil.lació. Finalment, la implementació real és analitzada. En primer lloc, un nou esquema d'actuació per dos costats amb voltatges independents es proposa per aconseguir l'oscil.lació del ressonador en tot el rang d'amplituds. I en segon lloc, una modificació del sensat amb Modulació d'Amplitud Electromecànica s'utilitza per tancar el llaç de control de posició. Amb aquestes millores, un ressonador MEMS es dissenya per a ser fabricat i validar el control. Basat en aquest disseny, es proposa un procediment de test plantejat com a treball futur.Postprint (published version

DESIGN AND OPTIMIZATION OF MICRO/NANO PHOTONICS AIMING AT SENSOR APPLICATIONS

Ph.DDOCTOR OF PHILOSOPH

Integrated sensors for process monitoring and health monitoring in microsystems

This thesis presents the development of integrated sensors for health monitoring in Microsystems, which is an emerging method for early diagnostics of status or “health” of electronic systems and devices under operation based on embedded tests. Thin film meander temperature sensors have been designed with a minimum footprint of 240 m × 250 m. A microsensor array has been used successfully for accurate temperature monitoring of laser assisted polymer bonding for MEMS packaging. Using a frame-shaped beam, the temperature at centre of bottom substrate was obtained to be ~50 ºC lower than that obtained using a top-hat beam. This is highly beneficial for packaging of temperature sensitive MEMS devices. Polymer based surface acoustic wave humidity sensors were designed and successfully fabricated on 128° cut lithium niobate substrates. Based on reflection signals, a sensitivity of 0.26 dB/RH% was achieved between 8.6 %RH and 90.6 %RH. Fabricated piezoresistive pressure sensors have also been hybrid integrated and electrically contacted using a wire bonding method. Integrated sensors based on both LiNbO3 and ZnO/Si substrates are proposed. Integrated sensors were successfully fabricated on a LiNbO3 substrate with a footprint of 13 mm × 12 mm, having multi monitoring functions for simultaneous temperature, measurement of humidity and pressure in the health monitoring applications

MEMS Accelerometers

Micro-electro-mechanical system (MEMS) devices are widely used for inertia, pressure, and ultrasound sensing applications. Research on integrated MEMS technology has undergone extensive development driven by the requirements of a compact footprint, low cost, and increased functionality. Accelerometers are among the most widely used sensors implemented in MEMS technology. MEMS accelerometers are showing a growing presence in almost all industries ranging from automotive to medical. A traditional MEMS accelerometer employs a proof mass suspended to springs, which displaces in response to an external acceleration. A single proof mass can be used for one- or multi-axis sensing. A variety of transduction mechanisms have been used to detect the displacement. They include capacitive, piezoelectric, thermal, tunneling, and optical mechanisms. Capacitive accelerometers are widely used due to their DC measurement interface, thermal stability, reliability, and low cost. However, they are sensitive to electromagnetic field interferences and have poor performance for high-end applications (e.g., precise attitude control for the satellite). Over the past three decades, steady progress has been made in the area of optical accelerometers for high-performance and high-sensitivity applications but several challenges are still to be tackled by researchers and engineers to fully realize opto-mechanical accelerometers, such as chip-scale integration, scaling, low bandwidth, etc

Electrically tunable THz QCLs

Thesis (S.M.)--Massachusetts Institute of Technology, Dept. of Electrical Engineering and Computer Science, 2013.This electronic version was submitted by the student author. The certified thesis is available in the Institute Archives and Special Collections.Cataloged from student-submitted PDF version of thesis.Includes bibliographical references (pages 113-118).In this thesis, microelectromechanical systems (MEMS) assisted electrically tunable terahertz quantum cascade lasers (THz QCLs) are designed and demonstrated. Two MEMS tuner devices are proposed to achieve electrically tunable THz QCLs. One is the electrostatic comb drive actuated tuner design and the other one is a two-stage flexure design that is actuated by an external piezo nano-positioning actuator. The MEMS tuner devices are all fabricated using standard foundry process SOIMUMPs from MEMSCAP Inc. with some additional in-house post-processings. First order distributed-feedback (DFB) THz wire QCLs with robust mode selectors are designed and fabricated at the MIT Microsystems Technology Laboratories (MTL) using processes developed at our group. By integrating the MEMS tuner chips with the THz QCL chips, broadband electrically tunable THz QCLs are successfully demonstrated. This thesis work provides an important step towards realizing turn-key tunable THz coherent sources for a variety of applications such as THz spectroscopy and THz coherent tomography.by Ningren Han.S.M