Design and Modeling of Multi-Arm Continuum Robots

Continuum robots are snake-like systems able to deliver optimal therapies to pathologies deep inside the human cavity by following 3D complex paths. They show promise when anatomical pathways need to be traversed thanks to their enhanced flexibility and dexterity and show advantages when deployed in the field of single-port surgery. This PhD thesis concerns the development and modelling of multi-arm and hybrid continuum robots for medical interventions. The flexibility and steerability of the robot’s end-effector are achieved through concentric tube technology and push/pull technology. Medical robotic prototypes have been designed as proof of concepts and testbeds of the proposed theoretical works.System design considers the limitations and constraints that occur in the surgical procedures for which the systems were proposed for. Specifically, two surgical applications are considered. Our first prototype was designed to deliver multiple tools to the eye cavity for deep orbital interventions focusing on a currently invasive intervention named Optic Nerve Sheath Fenestration (ONSF). This thesis presents the end-to-end design, engineering and modelling of the prototype. The developed prototype is the first suggested system to tackle the challenges (limited workspace, need for enhanced flexibility and dexterity, danger for harming tissue with rigid instruments, extensive manipulation of the eye) arising in ONSF. It was designed taking into account the clinical requirements and constraints while theoretical works employing the Cosserat rod theory predict the shape of the continuum end-effector. Experimental runs including ex vivo experimental evaluations, mock-up surgical scenarios and tests with and without loading conditions prove the concept of accessing the eye cavity. Moreover, a continuum robot for thoracic interventions employing push/pull technology was designed and manufactured. The developed system can reach deep seated pathologies in the lungs and access regions in the bronchial tree that are inaccessible with rigid and straight instruments either robotically or manually actuated. A geometrically exact model of the robot that considers both the geometry of the robot and mechanical properties of the backbones is presented. It can predict the shape of the bronchoscope without the constant curvature assumption. The proposed model can also predict the robot shape and micro-scale movements accurately in contrast to the classic geometric model which provides an accurate description of the robot’s differential kinematics for large scale movements

Image Registration to Map Endoscopic Video to Computed Tomography for Head and Neck Radiotherapy Patients

The purpose of this work was to explore the feasibility of registering endoscopic video to radiotherapy treatment plans for patients with head and neck cancer without physical tracking of the endoscope during the examination. Endoscopy-CT registration would provide a clinical tool that could be used to enhance the treatment planning process and would allow for new methods to study the incidence of radiation-related toxicity. Endoscopic video frames were registered to CT by optimizing virtual endoscope placement to maximize the similarity between the frame and the virtual image. Virtual endoscopic images were rendered using a polygonal mesh created by segmenting the airways of the head and neck with a density threshold. The optical properties of the virtual endoscope were matched to a calibrated model of the real endoscope. A novel registration algorithm was developed that takes advantage of physical constraints on the endoscope to effectively search the airways of the head and neck for the desired virtual endoscope coordinates. This algorithm was tested on rigid phantoms with embedded point markers and protruding bolus material. In these tests, the median registration accuracy was 3.0 mm for point measurements and 3.5 mm for surface measurements. The algorithm was also tested on four endoscopic examinations of three patients, in which it achieved a median registration accuracy of 9.9 mm. The uncertainties caused by the non-rigid anatomy of the head and neck and differences in patient positioning between endoscopic examinations and CT scans were examined by taking repeated measurements after placing the virtual endoscope in surface meshes created from different CT scans. Non-rigid anatomy introduced errors on the order of 1-3 mm. Patient positioning had a larger impact, introducing errors on the order of 3.5-4.5 mm. Endoscopy-CT registration in the head and neck is possible, but large registration errors were found in patients. The uncertainty analyses suggest a lower limit of 3-5 mm. Further development is required to achieve an accuracy suitable for clinical use