Real-time computation of distance to dynamic obstacles with multiple depth sensors

We present an efficient method to evaluate distances between dynamic obstacles and a number of points of interests (e.g., placed on the links of a robot) when using multiple depth cameras. A depth-space oriented discretization of the Cartesian space is introduced that represents at best the workspace monitored by a depth camera, including occluded points. A depth grid map can be initialized off line from the arrangement of the multiple depth cameras, and its peculiar search characteristics allows fusing on line the information given by the multiple sensors in a very simple and fast way. The real-time performance of the proposed approach is shown by means of collision avoidance experiments where two Kinect sensors monitor a human-robot coexistence task

Contact-less and Programming-less Human-Robot Collaboration

AbstractIn today's manufacturing environment, safe human-robot collaboration is of paramount importance, to improve efficiency and flexibility. Targeting the safety issue, this paper presents an approach for human-robot collaboration in a shared workplace in close proximity, where real data driven 3D model of a robot and multiple depth images of the workplace are used for monitoring and decision-making to perform a task. The strategy for robot control depends on the current task and the information about the operator's presence and position. A case study of assembly is carried out in a robotic assembly cell with human collaboration. The results show that this approach can be applied in real-world applications such as human-robot collaborative assembly with human operators safeguarded at all time

A Depth Space Approach for Evaluating Distance to Objects -- with Application to Human-Robot Collision Avoidance

We present a novel approach to estimate the distance between a generic point in the Cartesian space and objects detected with a depth sensor. This information is crucial in many robotic applications, e.g., for collision avoidance, contact point identification, and augmented reality. The key idea is to perform all distance evaluations directly in the depth space. This allows distance estimation by considering also the frustum generated by the pixel on the depth image, which takes into account both the pixel size and the occluded points. Different techniques to aggregate distance data coming from multiple object points are proposed. We compare the Depth space approach with the commonly used Cartesian space or Configuration space approaches, showing that the presented method provides better results and faster execution times. An application to human-robot collision avoidance using a KUKA LWR IV robot and a Microsoft Kinect sensor illustrates the effectiveness of the approach

Working together: a review on safe human-robot collaboration in industrial environments

After many years of rigid conventional procedures of production, industrial manufacturing is going through a process of change toward flexible and intelligent manufacturing, the so-called Industry 4.0. In this paper, human-robot collaboration has an important role in smart factories since it contributes to the achievement of higher productivity and greater efficiency. However, this evolution means breaking with the established safety procedures as the separation of workspaces between robot and human is removed. These changes are reflected in safety standards related to industrial robotics since the last decade, and have led to the development of a wide field of research focusing on the prevention of human-robot impacts and/or the minimization of related risks or their consequences. This paper presents a review of the main safety systems that have been proposed and applied in industrial robotic environments that contribute to the achievement of safe collaborative human-robot work. Additionally, a review is provided of the current regulations along with new concepts that have been introduced in them. The discussion presented in this paper includes multidisciplinary approaches, such as techniques for estimation and the evaluation of injuries in human-robot collisions, mechanical and software devices designed to minimize the consequences of human-robot impact, impact detection systems, and strategies to prevent collisions or minimize their consequences when they occur

A framework for safe human-humanoid coexistence

This work is focused on the development of a safety framework for Human-Humanoid coexistence, with emphasis on humanoid locomotion. After a brief introduction to the fundamental concepts of humanoid locomotion, the two most common approaches for gait generation are presented, and are extended with the inclusion of a stability condition to guarantee the boundedness of the generated trajectories. Then the safety framework is presented, with the introduction of different safety behaviors. These behaviors are meant to enhance the overall level of safety during any robot operation. Proactive behaviors will enhance or adapt the current robot operations to reduce the risk of danger, while override behaviors will stop the current robot activity in order to take action against a particularly dangerous situation. A state machine is defined to control the transitions between the behaviors. The behaviors that are strictly related to locomotion are subsequently detailed, and an implementation is proposed and validated. A possible implementation of the remaining behaviors is proposed through the review of related works that can be found in literature

Physical Interaction of Autonomous Robots in Complex Environments

Recent breakthroughs in the fields of computer vision and robotics are firmly changing the people perception about robots. The idea of robots that substitute humansisnowturningintorobotsthatcollaboratewiththem. Serviceroboticsconsidersrobotsaspersonalassistants. Itsafelyplacesrobotsindomesticenvironments in order to facilitate humans daily life. Industrial robotics is now reconsidering its basic idea of robot as a worker. Currently, the primary method to guarantee the personnels safety in industrial environments is the installation of physical barriers around the working area of robots. The development of new technologies and new algorithms in the sensor field and in the robotic one has led to a new generation of lightweight and collaborative robots. Therefore, industrial robotics leveraged the intrinsic properties of this kind of robots to generate a robot co-worker that is able to safely coexist, collaborate and interact inside its workspace with both personnels and objects. This Ph.D. dissertation focuses on the generation of a pipeline for fast object pose estimation and distance computation of moving objects,in both structured and unstructured environments,using RGB-D images. This pipeline outputs the command actions which let the robot complete its main task and fulfil the safety human-robot coexistence behaviour at once. The proposed pipeline is divided into an object segmentation part,a 6D.o.F. object pose estimation part and a real-time collision avoidance part for safe human-robot coexistence. Firstly, the segmentation module finds candidate object clusters out of RGB-D images of clutter scenes using a graph-based image segmentation technique. This segmentation technique generates a cluster of pixels for each object found in the image. The candidate object clusters are then fed as input to the 6 D.o.F. object pose estimation module. The latter is in charge of estimating both the translation and the orientation in 3D space of each candidate object clusters. The object pose is then employed by the robotic arm to compute a suitable grasping policy. The last module generates a force vector field of the environment surrounding the robot, the objects and the humans. This force vector field drives the robot toward its goal while any potential collision against objects and/or humans is safely avoided. This work has been carried out at Politecnico di Torino, in collaboration with Telecom Italia S.p.A

Human-robot contactless collaboration with mixed reality interface

A control system based on multiple sensors is proposed for the safe collaboration of a robot with a human. New constrained and contactless human-robot coordinated motion tasks are defined to control the robot end-effector so as to maintain a desired relative position to the human head while pointing at it. Simultaneously, the robot avoids any collision with the operator and with nearby static or dynamic obstacles, based on distance compu- tations performed in the depth space of a RGB-D sensor. The various tasks are organized with priorities and executed under hard joint bounds using the Saturation in the Null Space (SNS) algorithm. A direct human-robot communication is integrated within a mixed reality interface using a stereo camera and an augmented reality system. The proposed system is significant for on-line, collaborative quality assessment phases in a manu- facturing process. Various experimental validation scenarios using a 7-dof KUKA LWR4 robot are presented

Human-robot coexistence and interaction in open industrial cells

Recent research results on human\u2013robot interaction and collaborative robotics are leaving behind the traditional paradigm of robots living in a separated space inside safety cages, allowing humans and robot to work together for completing an increasing number of complex industrial tasks. In this context, safety of the human operator is a main concern. In this paper, we present a framework for ensuring human safety in a robotic cell that allows human\u2013robot coexistence and dependable interaction. The framework is based on a layered control architecture that exploits an effective algorithm for online monitoring of relative human\u2013robot distance using depth sensors. This method allows to modify in real time the robot behavior depending on the user position, without limiting the operative robot workspace in a too conservative way. In order to guarantee redundancy and diversity at the safety level, additional certified laser scanners monitor human\u2013robot proximity in the cell and safe communication protocols and logical units are used for the smooth integration with an industrial software for safe low-level robot control. The implemented concept includes a smart human-machine interface to support in-process collaborative activities and for a contactless interaction with gesture recognition of operator commands. Coexistence and interaction are illustrated and tested in an industrial cell, in which a robot moves a tool that measures the quality of a polished metallic part while the operator performs a close evaluation of the same workpiece

Safe human-robot interaction based on dynamic sphere-swept line bounding volumes

This paper presents a geometric representation for human operators and robotic manipulators, which cooperate in the development of flexible tasks. The main goal of this representation is the implementation of real-time proximity queries, which are used by safety strategies for avoiding dangerous collisions between humans and robotic manipulators. This representation is composed of a set of bounding volumes based on swept-sphere line primitives, which encapsulate their links more precisely than previous sphere-based models. The radius of each bounding volume does not only represent the size of the encapsulated link, but it also includes an estimation of its motion. The radii of these dynamic bounding volumes are obtained from an algorithm which computes the linear velocity of each link. This algorithm has been implemented for the development of a safety strategy in a real human–robot interaction task.This work is funded by the Spanish Ministry of Education and the Spanish Ministry of Science and Innovation through the projects DPI2005-06222 and DPI2008-02647 and the grant AP2005-1458