Dynamic scheduling in a multi-product manufacturing system

To remain competitive in global marketplace, manufacturing companies need to improve their operational practices. One of the methods to increase competitiveness in manufacturing is by implementing proper scheduling system. This is important to enable job orders to be completed on time, minimize waiting time and maximize utilization of equipment and machineries. The dynamics of real manufacturing system are very complex in nature. Schedules developed based on deterministic algorithms are unable to effectively deal with uncertainties in demand and capacity. Significant differences can be found between planned schedules and actual schedule implementation. This study attempted to develop a scheduling system that is able to react quickly and reliably for accommodating changes in product demand and manufacturing capacity. A case study, 6 by 6 job shop scheduling problem was adapted with uncertainty elements added to the data sets. A simulation model was designed and implemented using ARENA simulation package to generate various job shop scheduling scenarios. Their performances were evaluated using scheduling rules, namely, first-in-first-out (FIFO), earliest due date (EDD), and shortest processing time (SPT). An artificial neural network (ANN) model was developed and trained using various scheduling scenarios generated by ARENA simulation. The experimental results suggest that the ANN scheduling model can provided moderately reliable prediction results for limited scenarios when predicting the number completed jobs, maximum flowtime, average machine utilization, and average length of queue. This study has provided better understanding on the effects of changes in demand and capacity on the job shop schedules. Areas for further study includes: (i) Fine tune the proposed ANN scheduling model (ii) Consider more variety of job shop environment (iii) Incorporate an expert system for interpretation of results. The theoretical framework proposed in this study can be used as a basis for further investigation

Formal and Informal Methods for Multi-Core Design Space Exploration

We propose a tool-supported methodology for design-space exploration for embedded systems. It provides means to define high-level models of applications and multi-processor architectures and evaluate the performance of different deployment (mapping, scheduling) strategies while taking uncertainty into account. We argue that this extension of the scope of formal verification is important for the viability of the domain.Comment: In Proceedings QAPL 2014, arXiv:1406.156

A decomposition based algorithm for flexible flow shop scheduling with machine breakdown

Research on flow shop scheduling generally ignores uncertainties in real-world production because of the inherent difficulties of the problem. Scheduling problems with stochastic machine breakdown are difficult to solve optimally by a single approach. This paper considers makespan optimization of a flexible flow shop (FFS) scheduling problem with machine breakdown. It proposes a novel decomposition based approach (DBA) to decompose a problem into several sub-problems which can be solved more easily, while the neighbouring K-means clustering algorithm is employed to group the machines of an FFS into a few clusters. A back propagation network (BPN) is then adopted to assign either the shortest processing time (SPT) or the genetic algorithm (GA) to each cluster to solve the sub-problems. If two neighbouring clusters are allocated with the same approach, they are subsequently merged. After machine grouping and approach assignment, an overall schedule is generated by integrating the solutions to the sub-problems. Computation results reveal that the proposed approach is superior to SPT and GA alone for FFS scheduling with machine breakdown. © 2009 IEEE.published_or_final_versionThe IEEE International Conference on Computational Intelligence for Measurement Systems and Applications (CIMSA 2009), Hong Kong, 11-13 May 2009. In Proceedings of CIMSA, 2009, p. 134-13

Flexible flow shop scheduling with stochastic processing times: A decomposition-based approach

Flexible flow shop scheduling problems are NP-hard and tend to become more complex when stochastic uncertainties are taken into consideration. Although some methods have been developed to address such problems, they remain inherently difficult to solve by any single approach. This paper presents a novel decomposition-based approach (DBA), which combines both the shortest processing time (SPT) and the genetic algorithm (GA), to minimizing the makespan of a flexible flow shop (FFS) with stochastic processing times. In the proposed DBA, a neighbouring K-means clustering algorithm is developed to firstly group the machines of an FFS into an appropriate number of machine clusters, based on their stochastic nature. Two optimal back propagation networks (BPN), corresponding to the scenarios of simultaneous and non-simultaneous job arrivals, are then selectively adopted to assign either SPT or GA to each machine cluster for sub-schedule generation. Finally, an overall schedule is generated by integrating the sub-schedules of machine clusters. Computation results show that the DBA outperforms SPT and GA alone for FFS scheduling with stochastic processing times. © 2012 Elsevier Ltd. All rights reserved.postprin

Flow shop rescheduling under different types of disruption

This is an Accepted Manuscript of an article published by Taylor & Francis in International Journal of Production Research on 2013, available online:http://www.tandfonline.com/10.1080/00207543.2012.666856Almost all manufacturing facilities need to use production planning and scheduling systems to increase productivity and to reduce production costs. Real-life production operations are subject to a large number of unexpected disruptions that may invalidate the original schedules. In these cases, rescheduling is essential to minimise the impact on the performance of the system. In this work we consider flow shop layouts that have seldom been studied in the rescheduling literature. We generate and employ three types of disruption that interrupt the original schedules simultaneously. We develop rescheduling algorithms to finally accomplish the twofold objective of establishing a standard framework on the one hand, and proposing rescheduling methods that seek a good trade-off between schedule quality and stability on the other.The authors would like to thank the anonymous referees for their careful and detailed comments that helped to improve the paper considerably. This work is partially financed by the Small and Medium Industry of the Generalitat Valenciana (IMPIVA) and by the European Union through the European Regional Development Fund (FEDER) inside the R + D program "Ayudas dirigidas a Institutos tecnologicos de la Red IMPIVA" during the year 2011, with project number IMDEEA/2011/142.Katragjini Prifti, K.; Vallada Regalado, E.; Ruiz García, R. (2013). Flow shop rescheduling under different types of disruption. International Journal of Production Research. 51(3):780-797. https://doi.org/10.1080/00207543.2012.666856S780797513Abumaizar, R. J., & Svestka, J. A. 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An immune algorithm for scheduling a hybrid flow shop with sequence-dependent setup times and machines with random breakdowns. International Journal of Production Research, 47(24), 6999-7027. doi:10.1080/0020754080240063

A decomposition-based algorithm for flexible flow shop scheduling with stochastic processing times

Best Student Paper Award of International Conference on Systems Engineering and Engineering Management 2009: Mr. Kai WangSince real manufacturing is dynamic and tends to suffer a wide range of uncertainties, research on production scheduling with uncertainty has received much more attention recently. Although various approaches have been investigated on the scheduling problem with uncertainty, this problem is still difficult to be solved optimally by any single approach, because of its inherent difficulties. This paper considers makespan optimization of a flexible flow shop (FFS) scheduling problem with stochastic processing times. It proposes a novel decomposition-based algorithm (DBA) to decompose an FFS into several clusters which can be solved more easily by different approaches. A neighbouring K-means clustering algorithm is developed to firstly group the machines of an FFS into an appropriate number of clusters, based on weighted cluster validity indices. A back propagation network (BPN) is then adopted to assign either the shortest processing time (SPT) or the genetic algorithm (GA) to generate a sub-schedule for each cluster. If two neighbouring clusters are allocated with the same approach, they are subsequently merged. After machine grouping and approach assignment, an overall schedule is generated by integrating the sub-schedules of the clusters. Computation results reveal that the proposed approach is superior to SPT and GA alone for FFS scheduling with stochastic processing times.postprintThe International Conference on Systems Engineering and Engineering Management 2009 of the World Congress on Engineering and Computer Science (WCECS 2009), San Francisco, CA., 20-22 October 2009. In Proceedings of WCECS, 2009, v. 2, p. 1050-106

Project scheduling under undertainty – survey and research potentials.

The vast majority of the research efforts in project scheduling assume complete information about the scheduling problem to be solved and a static deterministic environment within which the pre-computed baseline schedule will be executed. However, in the real world, project activities are subject to considerable uncertainty, that is gradually resolved during project execution. In this survey we review the fundamental approaches for scheduling under uncertainty: reactive scheduling, stochastic project scheduling, stochastic GERT network scheduling, fuzzy project scheduling, robust (proactive) scheduling and sensitivity analysis. We discuss the potentials of these approaches for scheduling projects under uncertainty.Management; Project management; Robustness; Scheduling; Stability;