Analysis And Design Optimization Of Resonant Dc-dc Converters

The development in power conversion technology is in constant demand of high power efficiency and high power density. The DC-DC power conversion is an indispensable stage for numerous power supplies and energy related applications. Particularly, in PV micro-inverters and front-end converter of power supplies, great challenges are imposed on the power performances of the DC-DC converter stage, which not only require high efficiency and density but also the capability to regulate a wide variation range of input voltage and load conditions. The resonant DC-DC converters are good candidates to meet these challenges with the advantages of achieving soft switching and low EMI. Among various resonant converter topologies, the LLC converter is very attractive for its wide gain range and providing ZVS for switches from full load to zero load condition. The operation of the LLC converter is complicated due to its multiple resonant stage mechanism. A literature review of different analysis methods are presented, and it shows that the study on the LLC is still incomplete. Therefore, an operation mode analysis method is proposed, which divides the operation into six major modes based on the occurrence of resonant stages. The resonant currents, voltages and the DC gain characteristics for each mode is investigated. To obtain a thorough view of the converter behavior, the boundaries of every mode are studied, and mode distribution regarding the gain, load and frequency is presented and discussed. As this operation mode model is a precise model, an experimental prototype is designed and built to demonstrate its accuracy in operation waveforms and gain prediction. iv Since most of the LLC modes have no closed-form solutions, simplification is necessary in order to utilize this mode model in practical design. Some prior approximation methods for converter’s gain characteristics are discussed. Instead of getting an entire gain-vs.-frequency curve, we focus on peak gains, which is an important design parameters indicating the LLC’s operating limit of input voltage and switching frequency. A numerical peak gain approximation method is developed, which provide a direct way to calculate the peak gain and its corresponding load and frequency condition. The approximated results are compared with experiments and simulations, and are proved to be accurate. In addition, as PO mode is the most favorable operation mode of the LLC, its operation region is investigated and an approximation approach is developed to determine its boundary. The design optimization of the LLC has always been a difficult problem as there are many parameters affecting the design and it lacks clear design guidance in selecting the optimal resonant tank parameters. Based on the operation mode model, three optimization methods are proposed according to the design scenarios. These methods focus on minimize the conduction loss of resonant tank while maintaining the required voltage gain level, and the approximations of peak gains and PO mode boundary can be applied here to facilitate the design. A design example is presented using one of the proposed optimization methods. As a comparison, the L-C component values are reselected and tested for the same design specifications. The experiments show that the optimal design has better efficiency performance. Finally, a generalized approach for resonant converter analysis is developed. It can be implemented by computer programs or numerical analysis tools to derive the operation waveforms and DC characteristics of resonant converter

Soft-Switched Step-Up Medium Voltage Power Converters

With a ten-year average annual growth rate of 19 percent, wind energy has been the largest source of new electricity generation for the past decade. Typically, an offshore wind farm has a medium voltage ac (MVac) grid that collects power from individual wind turbines. Since the output voltage of a wind turbine is too low (i.e., typically 400 690 V) to be connected to the MVac grid (i.e., 20 40 kV), a heavy line-frequency transformer is used to step up the individual turbines output voltage to the MV level. To eliminate the need for bulky MVac transformers, researchers are gravitating towards the idea of replacing the MVac grid with a medium voltage dc (MVdc) grid, so that MV step-up transformers are replaced by MV step-up power electronic converters that operate at the medium frequency range with much lower size and weight. This dissertation proposes a class of modular step-up transformerless MV SiC-based power converters with soft-switching capability for wind energy conversion systems with MVdc grid. This dissertation consists of two parts: the first part focuses on the development of two novel groups of step-up isolated dc-dc MV converters that utilize various step-up resonant circuits and soft-switched high voltage gain rectifier modules. An integrated magnetic design approach is also presented to combine several magnetic components together in the modular high voltage gain rectifiers. The second part of this dissertation focuses on the development of several three-phase ac-dc step-up converters with integrated active power factor correction. In particular, a bridgeless input ac-dc rectifier is also proposed to combine with the devised step-up transformerless dc-dc converters (presented in the first part) to form the three-phase soft-switched ac-dc step-up voltage conversion unit. In each of the presented modular step-up converter configurations, variable frequency control is used to regulate the output dc voltage of each converter module. The operating principles and characteristics of each presented converter are provided in detail. The feasibility and performance of all the power converter concepts presented in this dissertation are verified through simulation results on megawatts (MW) design examples, as well as experimental results on SiC-based laboratory-scale proof-of-concept prototypes

Lithium-Ion Ultracapacitor Energy Storage Integrated with a Variable Speed Wind Turbine for Improved Power Conversion Control

The energy of wind has been increasingly used for electric power generation worldwide due to its availability and ecologically sustainability. Utilization of wind energy in modern power systems creates many technical and economical challenges that need to be addressed for successful large scale wind energy integration. Variations in wind velocity result in variations of output power produced by wind turbines. Variable power output becomes a challenge as the amount of output power of the wind turbines integrated into power systems increases. Large power variations cause voltage and frequency deviations from nominal values that may lead to activation of relay protective equipment, which may result in disconnection of the wind turbines from the grid. Particularly community wind power systems, where only one or a few wind turbines supply loads through a weak grid such as distribution network, are sensitive to supply disturbances. While a majority of power produced in modern power systems comes from synchronous generators that have large inertias and whose control systems can compensate for slow power variations in the system, faster power variations at the scale of fraction of a second to the tens of seconds can seriously reduce reliability of power system operation. Energy storage integrated with wind turbines can address this challenge. In this dissertation, lithium-ion ultracapacitors are investigated as a potential solution for filtering power variations at the scale of tens of seconds. Another class of issues related to utilization of wind energy is related to economical operation of wind energy conversion systems. Wind speed variations create large mechanical loads on wind turbine components, which lead to their early failures. One of the most critical components of a wind turbine is a gearbox that mechanically couples turbine rotor and generator. Gearboxes are exposed to large mechanical load variations which lead to their early failures and increased cost of wind turbine operation and maintenance. This dissertation proposes a new critical load reduction strategy that removes mechanical load components that are the most dangerous in terms of harmful effect they have on a gearbox, resulting in more reliable operation of a wind turbine

Optimal capacitor placement to minimise harmonics in power systems and software tools

Harmonics in power systems is a relatively new area of research. In view of this and the growing awareness of the quality of the electricity supply, the theory of harmonics in power systems is reviewed. The sources and the effects of harmonics are investigated. The algorithms that are used for the frequency analysis of power systems are investigated and compared. These algorithms comprise the companion circuit method, the Gauss-Seidel method, the Newton-Raphson method and the current injection method. In addition various freely and commercially available software packages for the harmonic analysis of power systems are studied and compared. For this purpose a questionnaire was sent out to software developers and suppliers. This questionnaire as well as the results of the comparative investigation are presented. A power system has many configurations due to the switching of power capacitors on to and off the power grid. Some of these configurations can result in unacceptable distortion levels. An existing state space method is investigated to analyse these configurations and an example is worked through, to illustrate how this method works. However, this state space model is only applicable to radial power systems and there have to be power capacitors at the end of every feeder amongst others. Because of these significant disadvantages of this method, a new analytical approach or theoretical foundation for the analysis of power capacitors in radial as well as meshed power systems is developed in this thesis. For this purpose the branch current and nodal voltage equations are determined. Redundant nodal voltages are eliminated from the set of branch current equations. The remaining equations and the nodal voltage equations are then combined to form a system realisation. This system realisation is still overspecified and a further reduction is done to obtain a minimal realisation of the power system. This approach is demonstrated analytically and numerically by way of five case studies. This approach is also verified by comparing it with the current injection method. Identical results are obtained with the state space approach and with the current injection method, demonstrating that the state space approach is indeed valid

Modelling, analysis and design of LCLC resonant power converters.

The thesis investigates the modelling, analysis, design and control of 4th -order LCLC resonant power converters. Both voltage-output and current-output variants, are considered. Key research outcomes are the derivation of new frequency- and time-domain models of the converters, based on normalised component ratios, and including the effects that parasitic elements have on circuit behaviour, and a detailed account of multi-resonant characteristics; extensions to the use of cyclicmode modelling methods for application to LCLC converters, to provide rapid steady-state analysis, thereby facilitating the use of the derived methodologies as part of an interactive design tool; the formulation of analytical methods to predict the electrical stresses on tank components-an important consideration when designing resonant converters, as they are often higher than for hard-switched converter counterparts; the characterisation of both continuous and discontinuous modes of operation and the boundary conditions that separate them; and a substantial treatment of the modelling, analysis and design of LCLC converters that can provide multiple regulated outputs by the integrated control of both excitation frequency and pulse-width-modulation. The proposed methodologies are employed, for validation purposes, in the realisation of two proof-of concept demonstrator converters. The first, to satisfy the requirements for delivering 65V (rms) to an electrode-less, SW, fluorescent lamp, to improve energy efficiency and lifetime, and operating at a nominal frequency of 2.65 MHz, is used to demonstrate capacitively-coupled operation through the lamp tube, thereby mitigating the normally detrimental effects of excitation via the electrodes. The second prototype considers the realization of an LCLC resonant power supply that can provide multiple regulated outputs without the need for post-regulation circuitry. The two outputs of the supply are independently, closed-loop regulated, to provide asymmetrical output voltage distributions, using a combination of frequency- and duty-control. Although, an analysis of the supply shows that the behaviour is extremely complex, due, in particular, to the highly non-linear interaction between the mUltiple outputs and parasitic inductances, and rectifier, an analysis to provide optimum performance characteristics, is proposed. Moreover, a PICIFPGA-based digital controller is developed that allows control of the transient performance of both outputs under start-up and steady-state conditions