Novel load identification techniques and a steady state self-tuning prototype for switching mode power supplies

Control of Switched Mode Power Supplies (SMPS) has been traditionally achieved through analog means with dedicated integrated circuits (ICs). However, as power systems are becoming increasingly complex, the classical concept of control has gradually evolved into the more general problem of power management, demanding functionalities that are hardly achievable in analog controllers. The high flexibility offered by digital controllers and their capability to implement sophisticated control strategies, together with the programmability of controller parameters, make digital control very attractive as an option for improving the features of dcdc converters. On the other side, digital controllers find their major weak point in the achievable dynamic performances of the closed loop system. Indeed, analogto-digital conversion times, computational delays and sampling-related delays strongly limit the small signal closed loop bandwidth of a digitally controlled SMPS. Quantization effects set other severe constraints not known to analog solutions. For these reasons, intensive scientific research activity is addressing the problem of making digital compensator stronger competitors against their analog counterparts in terms of achievable performances. In a wide range of applications, dcdc converters with high efficiency over the whole range of their load values are required. Integrated digital controllers for Switching Mode Power Supplies are gaining growing interest, since it has been shown the feasibility of digital controller ICs specifically developed for high frequency switching converters. One very interesting potential benefit is the use of autotuning of controller parameters (on-line controllers), so that the dynamic response can be set at the software level, independently of output capacitor filters, component variations and ageing. These kind of algorithms are able to identify the output filter configuration (system identification) and then automatically compute the best compensator gains to adjust system margins and bandwidth. In order to be an interesting solution, however, the self-tuning should satisfy two important requirements: it should not heavily affect converter operation under nominal condition and it should be based on a simple and robust algorithm whose complexity does not require a significant increase of the silicon area of the IC controller. The first issue is avoided performing the system identification (SI) with the system open loop configuration, where perturbations can be induced in the system before the start up. Much more challenging is to satisfy this requirement during steady state operations, where perturbations on the output voltage are limited by the regular operations of the converter. The main advantage of steady state SI methods, is the detection of possible non-idealities occurring during the converter operations. In this way, the system dynamics can be consequently adjusted with the compensator parameters tuning. The resource saving issue, requires the development of äd-hocßelf-tuning techniques specifically tailored for integrated digitally controlled converters. Considering the flexibility of digital control, self-tuning algorithms can be studied and easily integrated at hardware level into closed loop SMPS reducing development time and R & D costs. The work of this dissertation finds its origin in this context. Smart power management is accomplished by tuning the controller parameters accordingly to the identified converter configuration. Themain difficult for self-tuning techniques is the identification of the converter output filter configuration. Two novel system identification techniques have been validated in this dissertation. The open loop SI method is based on the system step response, while dithering amplification effects are exploited for the steady state SI method. The open loop method can be used as autotunig approach during or before the system start up, a step evolving reference voltage has been used as system perturbation and to obtain the output filter information with the Power Spectral Density (PSD) computation of the system step response. The use of ¢§ modulator is largely increasing in digital control feedback. During the steady state, the finite resolution introduces quantization effects on the signal path causing low frequency contributes of the digital control word. Through oversampling-dithering capabilities of ¢§ modulators, resolution improvements are obtained. The presented steady state identification techniques demonstrates that, amplifying the dithering effects on the signal path, the output filter information can be obtained on the digital side by processing with the PSD computation the perturbed output voltage. The amount of noise added on the output voltage does not affect the converter operations, mathematical considerations have been addressed and then justified both with a Matlab/Simulink fixed-point and a FPGA-based closed loop system. The load output filter identification of both algorithms, refer to the frequency domain. When the respective perturbations occurs, the system response is observed on the digital side and processed with the PSD computation. The extracted parameters are the resonant frequency ans the possible ESR (Effective Series Resistance) contributes,which can be detected as maximumin the PSD output. The SI methods have been validated for different configurations of buck converters on a fixed-point closed loop model, however, they can be easily applied to further converter configurations. The steady state method has been successfully integrated into a FPGA-based prototype for digitally controlled buck converters, that integrates a PSD computer needed for the load parameters identification. At this purpose, a novel VHDL-coded full-scalable hybrid processor for Constant Geometry FFT (CG-FFT) computation has been designed and integrated into the PSD computation system. The processor is based on a variation of the conventional algorithm used for FFT, which is the Constant-Geometry FFT (CG-FFT).Hybrid CORDIC-LUT scalable architectures, has been introduced as alternative approach for the twiddle factors (phase factors) computation needed during the FFT algorithms execution. The shared core architecture uses a single phase rotator to satisfy all TF requests. It can achieve improved logic saving by trading off with computational speed. The pipelined architecture is composed of a number of stages equal to the number of PEs and achieves the highest possible throughput, at the expense of more hardware usage

Novel load identification techniques and a steady state self-tuning prototype for switching mode power supplies

Control of Switched Mode Power Supplies (SMPS) has been traditionally achieved through analog means with dedicated integrated circuits (ICs). However, as power systems are becoming increasingly complex, the classical concept of control has gradually evolved into the more general problem of power management, demanding functionalities that are hardly achievable in analog controllers. The high flexibility offered by digital controllers and their capability to implement sophisticated control strategies, together with the programmability of controller parameters, make digital control very attractive as an option for improving the features of dcdc converters. On the other side, digital controllers find their major weak point in the achievable dynamic performances of the closed loop system. Indeed, analogto-digital conversion times, computational delays and sampling-related delays strongly limit the small signal closed loop bandwidth of a digitally controlled SMPS. Quantization effects set other severe constraints not known to analog solutions. For these reasons, intensive scientific research activity is addressing the problem of making digital compensator stronger competitors against their analog counterparts in terms of achievable performances. In a wide range of applications, dcdc converters with high efficiency over the whole range of their load values are required. Integrated digital controllers for Switching Mode Power Supplies are gaining growing interest, since it has been shown the feasibility of digital controller ICs specifically developed for high frequency switching converters. One very interesting potential benefit is the use of autotuning of controller parameters (on-line controllers), so that the dynamic response can be set at the software level, independently of output capacitor filters, component variations and ageing. These kind of algorithms are able to identify the output filter configuration (system identification) and then automatically compute the best compensator gains to adjust system margins and bandwidth. In order to be an interesting solution, however, the self-tuning should satisfy two important requirements: it should not heavily affect converter operation under nominal condition and it should be based on a simple and robust algorithm whose complexity does not require a significant increase of the silicon area of the IC controller. The first issue is avoided performing the system identification (SI) with the system open loop configuration, where perturbations can be induced in the system before the start up. Much more challenging is to satisfy this requirement during steady state operations, where perturbations on the output voltage are limited by the regular operations of the converter. The main advantage of steady state SI methods, is the detection of possible non-idealities occurring during the converter operations. In this way, the system dynamics can be consequently adjusted with the compensator parameters tuning. The resource saving issue, requires the development of äd-hocßelf-tuning techniques specifically tailored for integrated digitally controlled converters. Considering the flexibility of digital control, self-tuning algorithms can be studied and easily integrated at hardware level into closed loop SMPS reducing development time and R & D costs. The work of this dissertation finds its origin in this context. Smart power management is accomplished by tuning the controller parameters accordingly to the identified converter configuration. Themain difficult for self-tuning techniques is the identification of the converter output filter configuration. Two novel system identification techniques have been validated in this dissertation. The open loop SI method is based on the system step response, while dithering amplification effects are exploited for the steady state SI method. The open loop method can be used as autotunig approach during or before the system start up, a step evolving reference voltage has been used as system perturbation and to obtain the output filter information with the Power Spectral Density (PSD) computation of the system step response. The use of ¢§ modulator is largely increasing in digital control feedback. During the steady state, the finite resolution introduces quantization effects on the signal path causing low frequency contributes of the digital control word. Through oversampling-dithering capabilities of ¢§ modulators, resolution improvements are obtained. The presented steady state identification techniques demonstrates that, amplifying the dithering effects on the signal path, the output filter information can be obtained on the digital side by processing with the PSD computation the perturbed output voltage. The amount of noise added on the output voltage does not affect the converter operations, mathematical considerations have been addressed and then justified both with a Matlab/Simulink fixed-point and a FPGA-based closed loop system. The load output filter identification of both algorithms, refer to the frequency domain. When the respective perturbations occurs, the system response is observed on the digital side and processed with the PSD computation. The extracted parameters are the resonant frequency ans the possible ESR (Effective Series Resistance) contributes,which can be detected as maximumin the PSD output. The SI methods have been validated for different configurations of buck converters on a fixed-point closed loop model, however, they can be easily applied to further converter configurations. The steady state method has been successfully integrated into a FPGA-based prototype for digitally controlled buck converters, that integrates a PSD computer needed for the load parameters identification. At this purpose, a novel VHDL-coded full-scalable hybrid processor for Constant Geometry FFT (CG-FFT) computation has been designed and integrated into the PSD computation system. The processor is based on a variation of the conventional algorithm used for FFT, which is the Constant-Geometry FFT (CG-FFT).Hybrid CORDIC-LUT scalable architectures, has been introduced as alternative approach for the twiddle factors (phase factors) computation needed during the FFT algorithms execution. The shared core architecture uses a single phase rotator to satisfy all TF requests. It can achieve improved logic saving by trading off with computational speed. The pipelined architecture is composed of a number of stages equal to the number of PEs and achieves the highest possible throughput, at the expense of more hardware usage

Microprocessor based signal processing techniques for system identification and adaptive control of DC-DC converters

PhD ThesisMany industrial and consumer devices rely on switch mode power converters (SMPCs) to provide a reliable, well regulated, DC power supply. A poorly performing power supply can potentially compromise the characteristic behaviour, efficiency, and operating range of the device. To ensure accurate regulation of the SMPC, optimal control of the power converter output is required. However, SMPC uncertainties such as component variations and load changes will affect the performance of the controller. To compensate for these time varying problems, there is increasing interest in employing real-time adaptive control techniques in SMPC applications. It is important to note that many adaptive controllers constantly tune and adjust their parameters based upon on-line system identification. In the area of system identification and adaptive control, Recursive Least Square (RLS) method provide promising results in terms of fast convergence rate, small prediction error, accurate parametric estimation, and simple adaptive structure. Despite being popular, RLS methods often have limited application in low cost systems, such as SMPCs, due to the computationally heavy calculations demanding significant hardware resources which, in turn, may require a high specification microprocessor to successfully implement. For this reason, this thesis presents research into lower complexity adaptive signal processing and filtering techniques for on-line system identification and control of SMPCs systems. The thesis presents the novel application of a Dichotomous Coordinate Descent (DCD) algorithm for the system identification of a dc-dc buck converter. Two unique applications of the DCD algorithm are proposed; system identification and self-compensation of a dc-dc SMPC. Firstly, specific attention is given to the parameter estimation of dc-dc buck SMPC. It is computationally efficient, and uses an infinite impulse response (IIR) adaptive filter as a plant model. Importantly, the proposed method is able to identify the parameters quickly and accurately; thus offering an efficient hardware solution which is well suited to real-time applications. Secondly, new alternative adaptive schemes that do not depend entirely on estimating the plant parameters is embedded with DCD algorithm. The proposed technique is based on a simple adaptive filter method and uses a one-tap finite impulse response (FIR) prediction error filter (PEF). Experimental and simulation results clearly show the DCD technique can be optimised to achieve comparable performance to classic RLS algorithms. However, it is computationally superior; thus making it an ideal candidate technique for low cost microprocessor based applications.Iraq Ministry of Higher Educatio

System identification and adaptive current balancing ON/OFF control of DC-DC switch mode power converter

PhD ThesisReliability becomes more and more important in industrial application of Switch Mode Power Converters (SMPCs). A poorly performing power supply in a power system can influence its operation and potentially compromise the entire system performance in terms of efficiency. To maintain a high reliability, high performance SMPC effective control is necessary for regulating the output of the SMPC system. However, an uncertainty is a key factor in SMPC operation. For example, parameter variations can be caused by environmental effects such as temperature, pressure and humidity. Usually, fixed controllers cannot respond optimally and generate an effective signal to compensate the output error caused by time varying parameter changes. Therefore, the stability is potentially compromised in this case. To resolve this problem, increasing interest has been shown in employing online system identification techniques to estimate the parameter values in real time. Moreover, the control scheme applied after system identification is often called “adaptive control” due to the control signal selfadapting to the parameter variation by receiving the information from the system identification process. In system identification, the Recursive Least Square (RLS) algorithm has been widely used because it is well understood and easy to implement. However, despite the popularity of RLS, the high computational cost and slow convergence speed are the main restrictions for use in SMPC applications. For this reason, this research presents an alternative algorithm to RLS; Fast Affline Projection (FAP). Detailed mathematical analysis proves the superior computational efficiency of this algorithm. Moreover, simulation and experiment result verify this unique adaptive algorithm has improved performance in terms of computational cost and convergence speed compared with the conventional RLS methods. Finally, a novel adaptive control scheme is designed for optimal control of a DC-DC buck converter during transient periods. By applying the proposed adaptive algorithm, the control signal can be successfully employed to change the ON/OFF state of the power transistor in the DC-DC buck converter to improve the dynamic behaviour. Simulation and experiment result show the proposed adaptive control scheme significantly improves the transient response of the buck converter, particularly during an abrupt load change conditio

On-line health monitoring of passive electronic components using digitally controlled power converter

This thesis presents System Identification based On-Line Health Monitoring to analyse the dynamic behaviour of the Switch-Mode Power Converter (SMPC), detect, and diagnose anomalies in passive electronic components. The anomaly detection in this research is determined by examining the change in passive component values due to degradation. Degradation, which is a long-term process, however, is characterised by inserting different component values in the power converter. The novel health-monitoring capability enables accurate detection of passive electronic components despite component variations and uncertainties and is valid for different topologies of the switch-mode power converter. The need for a novel on-line health-monitoring capability is driven by the need to improve unscheduled in-service, logistics, and engineering costs, including the requirement of Integrated Vehicle Health Management (IVHM) for electronic systems and components. The detection and diagnosis of degradations and failures within power converters is of great importance for aircraft electronic manufacturers, such as Thales, where component failures result in equipment downtime and large maintenance costs. The fact that existing techniques, including built-in-self test, use of dedicated sensors, physics-of-failure, and data-driven based health-monitoring, have yet to deliver extensive application in IVHM, provides the motivation for this research ... [cont.]

Real-time system identification and self-tuning control of DC-DC power converter using Kalman Filter approach

Ph. D. ThesisSwitch-mode power converters (SMPCs) are employed in many industrial and consumer devices. Due to the continuous reduction in cost of microprocessors, and improvements in the processing power, digital control solutions for SMPCs have become a viable alternative to traditional analogue controllers. However, in order to achieve high-performance control of modern DC-DC converters, using direct digital design techniques, an accurate discrete model of the converter is necessary. This model can be acquired by means of prior knowledge about the system parameters or using system identification methods. For the best performance of the designed controller, the system identification methods are preferred to handle the model uncertainties such as component variations and load changes. This process is called indirect adaptive control, where the model is estimated from input and output data using a recursive algorithm and the controller parameters are tuned and adjusted accordingly. In the parameter estimation step, Recursive Least Squares (RLS) method and its modifications exhibit very good identification metrics (fast convergence rate, accurate estimate, and small prediction error) during steady-state operation. However, in real-time implementation, the accuracy of the estimated model using the RLS algorithm is affected by measurement noise. Moreover, there is a need to continuously inject an excitation signal to avoid estimator wind-up. In addition, the computational complexity of RLS algorithm is high which demands significant hardware resources and hence increase the overall cost of the digital system. For these reasons, this thesis presents a robust parametric identification method, which has the ability to provide accurate estimation and computationally efficient self-tuning controller suitable for real-time implementation in SMPCs systems. This thesis presents two complete real-time solutions for parametric system identification and explicit self-tuning control for SMPCs. The first is a new parametric estimation method, based on a state of the art Kalman Filter (KF) algorithm to estimate the discrete model of a synchronous DC-DC buck converter. The proposed method can accurately identify the discrete coefficients of the DC-DC converter. This estimator possesses the advantage of providing an independent strategy for adaptation of each individual parameter; thus offering a robust and reliable solution for real-time parameter estimation. To improve the tracking performance of the proposed KF, an adaptive tuning technique is proposed. Unlike many other published schemes, this approach offers the unique advantage of updating the parameter vector coefficients at different rates. This thesis also validates the performance of the identification algorithm with time-varying parameters; such as an abrupt load change. Furthermore, the proposed method demonstrates robust estimation with and without an excitation signal, which makes it very well suited for real-time power electronic control applications. Additionally, the estimator convergence time is significantly shorter compared to many other schemes, such as the classical Exponentially weighted Recursive Least Square (ERLS) method. To design a computationally efficient self-tuning controller for DC-DC SMPCs, the second part of the thesis develops a complete package for real-time explicit self-tuning control. The novel partial update KF (PUKF) is introduced for real-time parameter estimation. In this approach, a significant complexity reduction is attained as the number of arithmetic operations are reduced, more specifically the computation of adaptation gains and covariance updates. The explicit self-tuning control scheme is constructed via integrating the developed PUKF with low complexity control algorithm such as Bányász/Keviczky PID controller. Experimental and simulation results clearly show an enhancement in the overall dynamic performance of the closed loop control system compared to the conventional PID controller designed based on a pre-calculated average model. Importantly, in this thesis, unlike a significant proportion of existing literature, the entire system identification, and closed loop control process is seamlessly implemented in real-time hardware, without any remote intermediate post processing analysis.Ministry of Higher Education, General Electricity Company of Liby

Advances in Control of Power Electronic Converters

This book proposes a list of contributions in the field of control of power electronics converters for different topologies: DC-DC, DC-AC and AC-DC. It particularly focuses on the use of different advanced control techniques with the aim of improving the performances, flexibility and efficiency in the context of several operation conditions. Sliding mode control, fuzzy logic based control, dead time compensation and optimal linear control are among the techniques developed in the special issue. Simulation and experimental results are provided by the authors to validate the proposed control strategies