Electrically zipping bending actuators for prosthetic fingers

State-of-the-art prosthetics use traditional ‘muscle-tendon’ systems to flex and extend fingers. The main consumer complaint is the weight of a prosthetic, aggravated by this complicated mechanism. This letter introduces an electrically zipping bending actuator (EZBA), a soft actuator that fuses structure and function into one component, reducing the weight of a single bending actuator to 2.5g. These actuators use the dielectrophoretic liquid zipping (DLZ) actuation concept, employing an amplified electrostatic force to attract two thin insulated electrodes. Holding the bottom strip in place and moving the tip of the top strip backwards creates a buckle, a crucial part of creating a bending movement using electrostatic attraction. During actuation, the buckle decreases in size and pushes the top end of the EZBA downwards and bends the whole structure. To evaluate the actuator's performance, tip bending and generated force were measured and compared to those achieved by a human finger. The actuator bent to 89.6° (45.8mm) and achieved a grip force of 177 m

4D Printing Dielectric Elastomer Actuator Based Soft Robots

4D printing is an emerging technology that prints 3D structural smart materials that can respond to external stimuli and change shape over time. 4D printing represents a major manufacturing paradigm shift from single-function static structures to dynamic structures with highly integrated functionalities. Direct printing of dynamic structures can provide great benefits (e.g., design freedom, low material cost) to a wide variety of applications, such as sensors and actuators, and robotics. Soft robotics is a new direction of robotics in which hard and rigid components are replaced by soft and flexible materials to mimic mechanisms that works in living creatures, which are crucial for dealing with uncertain and dynamic tasks. However, little research on direct printing of soft robotics has been reported. Due to the short history of 4D printing, only a few smart materials have been successfully 4D printed, such as shape memory and thermo-responsive polymers, which have relatively small actuation strains (up to ~8%). In order to produce the large motion, dielectric elastomer actuator (DEA), a sheet of elastomer sandwiched between two compliant electrodes and known as artificial muscle for its high elastic energy density and capability of producing large strains (~200%), is chosen as the actuator for soft robotics. Little research on 3D printing silicone DEA soft robotics has been done in the literature. Thus, this thesis is motivated by applying the advantages in 3D printing fabrication methods to develop DEA soft robotics. The ultimate research goal is to demonstrate fully printed DEA soft robots with large actuation. In Chapter 1, the research background of soft robotics and DEAs are introduced, as well as 3D printing technologies. Chapter 2 reports the rules of selecting potentially good silicone candidates and the printing process with printed material characterizations. Chapter 3 studies the effects of pre-strain condition on silicone material properties and the performance of DEA configurations, in order to obtain large actuation strain. In Chapter 4, two facial soft robots are designed to achieve facial expressions as judged by a smiling lip and expanding pupils based on DEA actuation. Conclusions and future developments are given in chapter 5 and 6, respectively

Additively Manufactured Dielectric Elastomer Actuators: Development and Performance Enhancement

The recently emerging and actively growing areas of soft robotics and morphing structures promise endless opportunities in a wide range of engineering fields, including biomedical, industrial, and aerospace. Soft actuators and sensors are essential components of any soft robot or morphing structure. Among the utilized materials, dielectric elastomers (DEs) are intrinsically compliant, high energy density polymers with fast and reversible electromechanical response. Additionally, the electrically driven work principle allows DEs to be distributed in a desired fashion and function locally with minimum interference. Thus, a great effort is being made towards utilizing additive manufacturing (AM) technologies to fully realize the potential of DE soft actuators and sensors. While soft sensors have received more attention and development due to their simpler implementation, DE actuators (DEAs) set stricter AM and electrode material requirements. DEAs’ layered structure, compliant nature, and susceptibility to various defects make their manufacturability challenging, especially for non-trivial biomimetic soft robotics geometries. This dissertation comprehensively analyzes DE materials’ transition into a soft actuator using AM to facilitate effective DEA soft actuator fabrication. Closely interrelated fabrication techniques, material properties, and DEA geometries are analyzed to establish a fundamental understanding of how to implement high-quality DEA soft actuators. Furthermore, great attention is paid to enhancing the performance of printed DEAs through developing printable elastomer and electrode materials with improved properties. Lastly, performance enhancement is approached from the design point of view by developing a novel 3D printable DEA configuration that actuates out-of-plane without stiffening elements

Pouch Motors: Printable Soft Actuators Integrated with Computational Design

We propose pouch motors, a new family of printable soft actuators integrated with computational design. The pouch motor consists of one or more inflatable gas-tight bladders made of sheet materials. This printable actuator is designed and fabricated in a planar fashion. It allows both easy prototyping and mass fabrication of affordable robotic systems. We provide theoretical models of the actuators compared with the experimental data. The measured maximum stroke and tension of the linear pouch motor are up to 28% and 100 N, respectively. The measured maximum range of motion and torque of the angular pouch motor are up to 80° and 0.2 N, respectively. We also develop an algorithm that automatically generates the patterns of the pouches and their fluidic channels. A custom-built fabrication machine streamlines the automated process from design to fabrication. We demonstrate a computer-generated life-sized hand that can hold a foam ball and perform gestures with 12 pouch motors, which can be fabricated in 15 min.National Science Foundation (U.S.) (1240383)National Science Foundation (U.S.) (1138967)United States. Department of Defens

Towards enduring autonomous robots via embodied energy.

Autonomous robots comprise actuation, energy, sensory and control systems built from materials and structures that are not necessarily designed and integrated for multifunctionality. Yet, animals and other organisms that robots strive to emulate contain highly sophisticated and interconnected systems at all organizational levels, which allow multiple functions to be performed simultaneously. Herein, we examine how system integration and multifunctionality in nature inspires a new paradigm for autonomous robots that we call Embodied Energy. Whereas most untethered robots use batteries to store energy and power their operation, recent advancements in energy-storage techniques enable chemical or electrical energy sources to be embodied directly within the structures and materials used to create robots, rather than requiring separate battery packs. This perspective highlights emerging examples of Embodied Energy in the context of developing autonomous robots

Simulation and development of paper-based actuators

Soft robots have become an attractive research topic for opening new doors for robots' limitations by being flexible, light, and small and with the ability to have an adaptable shape. An essential component in a soft robot is the soft actuator, which provides the system with a deformable body and allows it to interact with the environment to achieve the desired actuation pattern. Among the various materials used in soft actuators, paper-based actuators have special attention because paper is an abundant, lightweight, and biodegradable material. This work illustrates an insight into the soft actuators field and focuses on developing unique paper-based actuators applying the microwave heat for a liquid-vapor phase transition, in this case, water. This document focuses on the study of different designs, materials, and thick-nesses by changing the paper, elastomer, and double-sided tape.Os robôs flexíveis tornaram-se um tópico de pesquisa atraente por abrirem novas portas para as limitações dos robôs por serem flexíveis, leves e pequenos e com a capacidade de ter uma forma adaptável. Um componente essencial em um robô flexível é o atuador flexível, que fornece ao sistema um corpo deformável e permite que este interaja com o ambiente para atingir o movi-mento desejado. Dos vários materiais usados em atuadores flexíveis, os atuadores baseados em papel têm especial atenção porque o papel é um material abundante, leve e biodegradável. Este trabalho ilustra uma visão da área de atuadores flexíveis e foca no desenvolvimento de atuadores únicos baseados em papel , aplicando o calor de microondas para uma transição de fase líquido-vapor, neste caso, água. Este documento mostra o estudo de diferentes designs, ma-teriais e espessuras, alterando o papel, elastómero e fita dupla-face