Data-driven Soft Sensors in the Process Industry

In the last two decades Soft Sensors established themselves as a valuable alternative to the traditional means for the acquisition of critical process variables, process monitoring and other tasks which are related to process control. This paper discusses characteristics of the process industry data which are critical for the development of data-driven Soft Sensors. These characteristics are common to a large number of process industry fields, like the chemical industry, bioprocess industry, steel industry, etc. The focus of this work is put on the data-driven Soft Sensors because of their growing popularity, already demonstrated usefulness and huge, though yet not completely realised, potential. A comprehensive selection of case studies covering the three most important Soft Sensor application fields, a general introduction to the most popular Soft Sensor modelling techniques as well as a discussion of some open issues in the Soft Sensor development and maintenance and their possible solutions are the main contributions of this work

Manufacturing as a Data-Driven Practice: Methodologies, Technologies, and Tools

n recent years, the introduction and exploitation of innovative information technologies in industrial contexts have led to the continuous growth of digital shop floor envi- ronments. The new Industry-4.0 model allows smart factories to become very advanced IT industries, generating an ever- increasing amount of valuable data. As a consequence, the neces- sity of powerful and reliable software architectures is becoming prominent along with data-driven methodologies to extract useful and hidden knowledge supporting the decision making process. This paper discusses the latest software technologies needed to collect, manage and elaborate all data generated through innovative IoT architectures deployed over the production line, with the aim of extracting useful knowledge for the orchestration of high-level control services that can generate added business value. This survey covers the entire data life-cycle in manufacturing environments, discussing key functional and methodological aspects along with a rich and properly classified set of technologies and tools, useful to add intelligence to data-driven services. Therefore, it serves both as a first guided step towards the rich landscape of literature for readers approaching this field, and as a global yet detailed overview of the current state-of-the-art in the Industry 4.0 domain for experts. As a case study, we discuss in detail the deployment of the proposed solutions for two research project demonstrators, showing their ability to mitigate manufacturing line interruptions and reduce the corresponding impacts and costs

Stream Learning in Energy IoT Systems: A Case Study in Combined Cycle Power Plants

The prediction of electrical power produced in combined cycle power plants is a key challenge in the electrical power and energy systems field. This power production can vary depending on environmental variables, such as temperature, pressure, and humidity. Thus, the business problem is how to predict the power production as a function of these environmental conditions, in order to maximize the profit. The research community has solved this problem by applying Machine Learning techniques, and has managed to reduce the computational and time costs in comparison with the traditional thermodynamical analysis. Until now, this challenge has been tackled from a batch learning perspective, in which data is assumed to be at rest, and where models do not continuously integrate new information into already constructed models. We present an approach closer to the Big Data and Internet of Things paradigms, in which data are continuously arriving and where models learn incrementally, achieving significant enhancements in terms of data processing (time, memory and computational costs), and obtaining competitive performances. This work compares and examines the hourly electrical power prediction of several streaming regressors, and discusses about the best technique in terms of time processing and predictive performance to be applied on this streaming scenario.This work has been partially supported by the EU project iDev40. This project has received funding from the ECSEL Joint Undertaking (JU) under grant agreement No 783163. The JU receives support from the European Union’s Horizon 2020 research and innovation programme and Austria, Germany, Belgium, Italy, Spain, Romania. It has also been supported by the Basque Government (Spain) through the project VIRTUAL (KK-2018/00096), and by Ministerio de Economía y Competitividad of Spain (Grant Ref. TIN2017-85887-C2-2-P)

Artificial intelligence driven anomaly detection for big data systems

The main goal of this thesis is to contribute to the research on automated performance anomaly detection and interference prediction by implementing Artificial Intelligence (AI) solutions for complex distributed systems, especially for Big Data platforms within cloud computing environments. The late detection and manual resolutions of performance anomalies and system interference in Big Data systems may lead to performance violations and financial penalties. Motivated by this issue, we propose AI-based methodologies for anomaly detection and interference prediction tailored to Big Data and containerized batch platforms to better analyze system performance and effectively utilize computing resources within cloud environments. Therefore, new precise and efficient performance management methods are the key to handling performance anomalies and interference impacts to improve the efficiency of data center resources. The first part of this thesis contributes to performance anomaly detection for in-memory Big Data platforms. We examine the performance of Big Data platforms and justify our choice of selecting the in-memory Apache Spark platform. An artificial neural network-driven methodology is proposed to detect and classify performance anomalies for batch workloads based on the RDD characteristics and operating system monitoring metrics. Our method is evaluated against other popular machine learning algorithms (ML), as well as against four different monitoring datasets. The results prove that our proposed method outperforms other ML methods, typically achieving 98–99% F-scores. Moreover, we prove that a random start instant, a random duration, and overlapped anomalies do not significantly impact the performance of our proposed methodology. The second contribution addresses the challenge of anomaly identification within an in-memory streaming Big Data platform by investigating agile hybrid learning techniques. We develop TRACK (neural neTwoRk Anomaly deteCtion in sparK) and TRACK-Plus, two methods to efficiently train a class of machine learning models for performance anomaly detection using a fixed number of experiments. Our model revolves around using artificial neural networks with Bayesian Optimization (BO) to find the optimal training dataset size and configuration parameters to efficiently train the anomaly detection model to achieve high accuracy. The objective is to accelerate the search process for finding the size of the training dataset, optimizing neural network configurations, and improving the performance of anomaly classification. A validation based on several datasets from a real Apache Spark Streaming system is performed, demonstrating that the proposed methodology can efficiently identify performance anomalies, near-optimal configuration parameters, and a near-optimal training dataset size while reducing the number of experiments up to 75% compared with naïve anomaly detection training. The last contribution overcomes the challenges of predicting completion time of containerized batch jobs and proactively avoiding performance interference by introducing an automated prediction solution to estimate interference among colocated batch jobs within the same computing environment. An AI-driven model is implemented to predict the interference among batch jobs before it occurs within system. Our interference detection model can alleviate and estimate the task slowdown affected by the interference. This model assists the system operators in making an accurate decision to optimize job placement. Our model is agnostic to the business logic internal to each job. Instead, it is learned from system performance data by applying artificial neural networks to establish the completion time prediction of batch jobs within the cloud environments. We compare our model with three other baseline models (queueing-theoretic model, operational analysis, and an empirical method) on historical measurements of job completion time and CPU run-queue size (i.e., the number of active threads in the system). The proposed model captures multithreading, operating system scheduling, sleeping time, and job priorities. A validation based on 4500 experiments based on the DaCapo benchmarking suite was carried out, confirming the predictive efficiency and capabilities of the proposed model by achieving up to 10% MAPE compared with the other models.Open Acces