Advances in Mechanical Systems Dynamics 2020

The fundamentals of mechanical system dynamics were established before the beginning of the industrial era. The 18th century was a very important time for science and was characterized by the development of classical mechanics. This development progressed in the 19th century, and new, important applications related to industrialization were found and studied. The development of computers in the 20th century revolutionized mechanical system dynamics owing to the development of numerical simulation. We are now in the presence of the fourth industrial revolution. Mechanical systems are increasingly integrated with electrical, fluidic, and electronic systems, and the industrial environment has become characterized by the cyber-physical systems of industry 4.0. Within this framework, the status-of-the-art has become represented by integrated mechanical systems and supported by accurate dynamic models able to predict their dynamic behavior. Therefore, mechanical systems dynamics will play a central role in forthcoming years. This Special Issue aims to disseminate the latest research findings and ideas in the field of mechanical systems dynamics, with particular emphasis on novel trends and applications

Parallel Manipulators

In recent years, parallel kinematics mechanisms have attracted a lot of attention from the academic and industrial communities due to potential applications not only as robot manipulators but also as machine tools. Generally, the criteria used to compare the performance of traditional serial robots and parallel robots are the workspace, the ratio between the payload and the robot mass, accuracy, and dynamic behaviour. In addition to the reduced coupling effect between joints, parallel robots bring the benefits of much higher payload-robot mass ratios, superior accuracy and greater stiffness; qualities which lead to better dynamic performance. The main drawback with parallel robots is the relatively small workspace. A great deal of research on parallel robots has been carried out worldwide, and a large number of parallel mechanism systems have been built for various applications, such as remote handling, machine tools, medical robots, simulators, micro-robots, and humanoid robots. This book opens a window to exceptional research and development work on parallel mechanisms contributed by authors from around the world. Through this window the reader can get a good view of current parallel robot research and applications

肘関節粘弾性特性分析に基づいた可変粘弾性握手マニピュレータの開発

【学位授与の要件】中央大学学位規則第4条第1項【論文審査委員主査】中村　太郎　（中央大学理工学部教授）【論文審査委員副査】平岡　弘之（中央大学理工学部教授）、新妻　実保子（中央大学理工学部准教授）、諸麥　俊司（中央大学理工学部准教授）、万　偉偉（大阪大学准教授）博士(工学)中央大

Virtual Model Building for Multi-Axis Machine Tools Using Field Data

Accurate machine dynamic models are the foundation of many advanced machining technologies such as virtual process planning and machine condition monitoring. Viewing recent designs of modern high-performance machine tools, to enhance the machine versatility and productivity, the machine axis configuration is becoming more complex and diversified, and direct drive motors are more commonly used. Due to the above trends, coupled and nonlinear multibody dynamics in machine tools are gaining more attention. Also, vibration due to limited structural rigidity is an important issue that must be considered simultaneously. Hence, this research aims at building high-fidelity machine dynamic models that are capable of predicting the dynamic responses, such as the tracking error and motor current signals, considering a wide range of dynamic effects such as structural flexibility, inter-axis coupling, and posture-dependency. Building machine dynamic models via conventional bottom-up approaches may require extensive investigation on every single component. Such approaches are time-consuming or sometimes infeasible for the machine end-users. Alternatively, as the recent trend of Industry 4.0, utilizing data via Computer Numerical Controls (CNCs) and/or non-intrusive sensors to build the machine model is rather favorable for industrial implementation. Thus, the methods proposed in this thesis are top-down model building approaches, utilizing available data from CNCs and/or other auxiliary sensors. The achieved contributions and results of this thesis are summarized below. As the first contribution, a new modeling and identification technique targeting a closed-loop control system of coupled rigid multi-axis feed drives has been developed. A multi-axis closed-loop control system, including the controller and the electromechanical plant, is described by a multiple-input multiple-output (MIMO) linear time-invariant (LTI) system, coupled with a generalized disturbance input that represents all the nonlinear dynamics. Then, the parameters of the open-loop and closed-loop dynamic models are respectively identified by a strategy that combines linear Least Squares (LS) and constrained global optimization. This strategy strikes a balance between model accuracy and computational efficiency. This proposed method was validated using an industrial 5-axis laser drilling machine and an experimental feed drive, achieving 2.38% and 5.26% root mean square (RMS) prediction error, respectively. Inter-axis coupling effects, i.e., the motion of one axis causing the dynamic responses of another axis, are correctly predicted. Also, the tracking error induced by motor ripple and nonlinear friction is correctly predicted as well. As the second contribution, the above proposed methodology is extended to also consider structural flexibility, which is a crucial behavior of large-sized industrial 5-axis machine tools. More importantly, structural vibration is nonlinear and posture-dependent due to the nature of a multibody system. In this thesis, prominent cases of flexibility-induced vibrations in a linear feed drive are studied and modeled by lumped mass-spring-damper system. Then, a flexible linear drive coupled with a rotary drive is systematically analyzed. It is found that the case with internal structural vibration between the linear and rotary drives requires an additional motion sensor for the proposed model identification method. This particular case is studied with an experimental setup. The thesis presents a method to reconstruct such missing internal structural vibration using the data from the embedded encoders as well as a low-cost micro-electromechanical system (MEMS) inertial measurement unit (IMU) mounted on the machine table. It is achieved by first synchronizing the data, aligning inertial frames, and calibrating mounting misalignments. Finally, the unknown internal vibration is reconstructed by comparing the rigid and flexible machine kinematic models. Due to the measurement limitation of MEMS IMUs and geometric assembly error, the reconstructed angle is unfortunately inaccurate. Nevertheless, the vibratory angular velocity and acceleration are consistently reconstructed, which is sufficient for the identification with reasonable model simplification. Finally, the reconstructed internal vibration along with the gathered servo data are used to identify the proposed machine dynamic model. Due to the separation of linear and nonlinear dynamics, the vibratory dynamics can be simply considered by adding complex pole pairs into the MIMO LTI system. Experimental validation shows that the identified model is able to predict the dynamic responses of the tracking error and motor force/torque to the input command trajectory and external disturbances, with 2% ~ 6% RMS error. Especially, the vibratory inter-axis coupling effect and posture-dependent effect are accurately depicted. Overall, this thesis presents a dynamic model-building approach for multi-axis feed drive assemblies. The proposed model is general and can be configured according to the kinematic configuration. The model-building approach only requires the data from the servo system or auxiliary motion sensors, e.g., an IMU, which is non-intrusive and in favor of industrial implementation. Future research includes further investigation of the IMU measurement, geometric error identification, validation using more complicated feed drive system, and applications to the planning and monitoring of 5-axis machining process

Parameter identification and model based control of direct drive robots

Imperial Users onl

Modelling and control of a robotic manipulator subject to base disturbances

This thesis presents the modelling and control of a high gear ratio robotic manipulator mounted on a heavier moving base which is subject to base disturbances. The manipulator motion is assumed not to affect the base motion. The problem of a robotic manipulator on a non-inertial base can be applied to operation on sea vessels or all-terrain vehicles, where the base motion is unknown and cannot be used as a feed-forward signal to the model. A dynamic model is derived for the PA10-6CE manipulator with the assumption of a fixed base and the model terms are analysed numerically when comparing the simulation and experimental results. Based on the obtained results a set of model based controllers is compared to a basic proportional and derivative type controller to evaluate the trajectory tracking gains and trade-offs. The dynamic model is extended to the case of a manipulator on a moving base and numerical comparisons of simulation and experimental results are used to verify the model validity and the significance of the various model terms. From the results of this study a set of model based controllers is obtained. A novel adaptive scheme is then proposed for compensation of an unknown and varying gravity acceleration vector acting on the manipulator base. Controllers based on using an additional sensor output are compared with static and adaptive gravity controllers and the latter proved to be superior in terms of trajectory tracking performance

Instantaneous Momentum-Based Control of Floating Base Systems

In the last two decades a growing number of robotic applications such as autonomous drones, wheeled robots and industrial manipulators started to be employed in several human environments. However, these machines often possess limited locomotion and/or manipulation capabilities, thus reducing the number of achievable tasks and increasing the complexity of robot-environment interaction. Augmenting robots locomotion and manipulation abilities is a fundamental research topic, with a view to enhance robots participation in complex tasks involving safe interaction and cooperation with humans. To this purpose, humanoid robots, aerial manipulators and the novel design of flying humanoid robots are among the most promising platforms researchers are studying in the attempt to remove the existing technological barriers. These robots are often modeled as floating base systems, and have lost the assumption -- typical of fixed base robots -- of having one link always attached to the ground. From the robot control side, contact forces regulation revealed to be fundamental for the execution of interaction tasks. Contact forces can be influenced by directly controlling the robot's momentum rate of change, and this fact gives rise to several momentum-based control strategies. Nevertheless, effective design of force and torque controllers still remains a complex challenge. The variability of sensor load during interaction, the inaccuracy of the force/torque sensing technology and the inherent nonlinearities of robot models are only a few complexities impairing efficient robot force control. This research project focuses on the design of balancing and flight controllers for floating base robots interacting with the surrounding environment. More specifically, the research is built upon the state-of-the-art of momentum-based controllers and applied to three robotic platforms: the humanoid robot iCub, the aerial manipulator OTHex and the jet-powered humanoid robot iRonCub. The project enforces the existing literature with both theoretical and experimental results, aimed at achieving high robot performances and improved stability and robustness, in presence of different physical robot-environment interactions