Modeling and controller design of an industrial hydraulic actuator system in the presence of friction and internal leakage

This paper presents a robust controller scheme and its capabilities to control the position tracking performance of an electro-hydraulic actuator system. Sliding mode control with fixed and varying boundary layer is proposed in the scheme. It is aimed to compensate nonlinearities and uncertainties caused by the presence of friction and internal leakage. Its capabilities are verified through simulations in Matlab Simulink environment. The friction was represented by the LuGre model and the internal leakage was assumed to change. The results indicate that the scheme successfully improves the robustness and the tracking accuracy of the system. This improvement offers a significant contribution in the control of modern equipment positioning applications

Fuzzy robust nonlinear control approach for electro-hydraulic flight motion simulator

AbstractA fuzzy robust nonlinear controller for hydraulic rotary actuators in flight motion simulators is proposed. Compared with other three-order models of hydraulic rotary actuators, the proposed controller based on first-order nonlinear model is more easily applied in practice, whose control law is relatively simple. It not only does not need high-order derivative of desired command, but also does not require the feedback signals of velocity, acceleration and jerk of hydraulic rotary actuators. Another advantage is that it does not rely on any information of friction, inertia force and external disturbing force/torque, which are always difficult to resolve in flight motion simulators. Due to the special composite vane seals of rectangular cross-section and goalpost shape used in hydraulic rotary actuators, the leakage model is more complicated than that of traditional linear hydraulic cylinders. Adaptive multi-input single-output (MISO) fuzzy compensators are introduced to estimate nonlinear uncertain functions about leakage and bulk modulus. Meanwhile, the decomposition of the uncertainties is used to reduce the total number of fuzzy rules. Different from other adaptive fuzzy compensators, a discontinuous projection mapping is employed to guarantee the estimation process to be bounded. Furthermore, with a sufficient number of fuzzy rules, the controller theoretically can guarantee asymptotic tracking performance in the presence of the above uncertainties, which is very important for high-accuracy tracking control of flight motion simulators. Comparative experimental results demonstrate the effectiveness of the proposed algorithm, which can guarantee transient performance and better final accurate tracking in the presence of uncertain nonlinearities and parametric uncertainties

Improved Third Order PID Sliding Mode Controller for Electrohydraulic Actuator Tracking Control

An electrohydraulic actuator (EHA) system is a combination of hydraulic systems and electrical systems which can produce a rapid response, high power-to-weight ratio, and large stiffness. Nevertheless, the EHA system has nonlinear behaviors and modeling uncertainties such as frictions, internal and external leakages, and parametric uncertainties, which lead to significant challenges in controller design for trajectory tracking. Therefore, this paper presents the design of an intelligent adaptive sliding mode proportional integral and derivative (SMCPID) controller, which is the main contribution toward the development of effective control on a third-order model of a double-acting EHA system for trajectory tracking, which significantly reduces chattering under noise disturbance. The sliding mode controller (SMC) is created by utilizing the exponential rule and the Lyapunov theorem to ensure closed-loop stability. The chattering in the SMC controller has been significantly decreased by substituting the modified sigmoid function for the signum function. Particle swarm optimization (PSO) was used to lower the total of absolute errors to adjust the controller. In order to demonstrate the efficacy of the SMCPID controller, the results for trajectory tracking and noise disturbance rejection were compared to those obtained using the proportional integral and derivative (PID), the proportional and derivative (PD), and the sliding mode proportional and derivative (SMCPD) controllers, respectively. In conclusion, the results of the extensive research given have indicated that the SMCPID controller outperforms the PD, PID, and SMCPD controllers in terms of overall performance.

Performance Comparison between Sliding Mode Control with PID Sliding Surface and PID Controller for an Electro-hydraulic Positioning System

In this paper, the position tracking performance of an electro-hydraulic hydraulic servo (EHS) system using sliding mode control (SMC) with proportional-integral-derivative (PID) sliding surface is presented. The dynamics of the EHS system in modelling process are developed by consider its nonlinearities incorporating a friction model. Then, SMC with PID scheme is derived from the developed dynamics equation and stability of the control system is theoretically proven by Lyapunov theorem. Finally, simulation work is demonstrated and the result shows the proposed controller can achieve better tracking performance compared with conventional PID controller with good accuracy for any desired trajectory

Optimization of Sliding Mode Control using Particle Swarm Algorithm for an Electro-hydraulic Actuator System

The dynamic parts of electro-hydraulic actuator (EHA) system are widely applied in the industrial field for the process that exposed to the motion control. In order to achieve accurate motion produced by these dynamic parts, an appropriate controller will be needed. However, the EHA system is well known to be nonlinear in nature. A great challenge is carried out in the EHA system modelling and the controller development due to its nonlinear characteristic and system complexity. An appropriate controller with proper controller parameters will be needed in order to maintain or enhance the performance of the utilized controller. This paper presents the optimization on the variables of sliding mode control (SMC) by using Particle Swarm Optimization (PSO) algorithm. The control scheme is established from the derived dynamic equation which stability is proven through Lyapunov theorem. From the obtained simulation results, it can be clearly inferred that the SMC controller variables tuning through PSO algorithm performed better compared with the conventional proportionalintegral-derivative (PID) controller

LabVIEW Based Position Control for a Pneumatic Cylinder

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Position control of pneumatic actuators with PLC

Design and application of the robust and accurate position control for pneumatic cylinders based on the sliding-mode technique is presented by experimental investigations. The paper describes the model of the pneumatic cylinder and the three main design steps of the proposed control method. The aim of this paper is to investigate controlling pneumatic actuators using a Programmable Logic Controller (PLC) instead of micro-controllers chips. As PLCs are now involved in most industrial processes

Adaptive super-twisting observer for fault reconstruction in electro-hydraulic systems

An adaptive-gain super-twisting sliding mode observer is proposed for fault reconstruction in electro-hydraulic servo systems (EHSS) receiving bounded perturbations with unknown bounds. The objective is to address challenging problems in classic sliding mode observers: chattering effect, conservatism of observer gains, strong condition on the distribution of faults and uncertainties. In this paper, the proposed super-twisting sliding mode observer relaxes the condition on the distribution of uncertainties and faults, and the gain adaptation law leads to eliminate observer gain overestimation and attenuate chattering effects. After using the equivalent output-error-injection feature of sliding mode techniques, a fault reconstruction strategy is proposed. The experimental results are presented, confirming the effectiveness of the proposed adaptive super-twisting observer for precise fault reconstruction in electro-hydraulic servo systems.Comment: Final versio

Time-Varying Integral Adaptive Sliding Mode Control for the Large Erecting System

Considering the nonlinearities, uncertainties of large erecting system, and the circumstance disturbances in erecting process, a novel sliding mode control strategy is proposed in this research. The proposed control strategy establishes the sliding mode without reaching phase using an integral sliding surface. Thus, robustness against uncertainties increases from the very beginning of the process. Furthermore, adaptive laws are used for the controller to estimate the unknown but bounded system uncertainties. Therefore, the upper bounds of the system uncertainties are not required to be known in advance. Then, the time-varying term is applied to ensure the global robustness. Moreover, the boundary layer method is used to attenuate the high frequency chattering. The experiment results demonstrated that the proposed strategy could effectively restrain parametric uncertainties and external disturbances and improve the tracking accuracy in the erecting process. In addition, the control performance of the proposed control strategy is better than that of the PID control and the conventional sliding mode control