Safe-guarded multi-agent control for mechatronic systems: implementation framework and design patterns

This thesis addresses two issues: (i) developing an implementation framework for Multi-Agent Control Systems (MACS); and (ii) developing a pattern-based safe-guarded MACS design method.\ud \ud The Multi-Agent Controller Implementation Framework (MACIF), developed by Van Breemen (2001), is selected as the starting point because of its capability to produce MACS for solving complex control problems with two useful features:\ud • MACS is hierarchically structured in terms of a coordinated group of elementary and/or composite controller-agents;\ud • MACS has an open architecture such that controller-agents can be added, modified or removed without redesigning and/or reprogramming the remaining part of the MACS

TOWARDS A NOVEL RESILIENT ROBOTIC SYSTEM

Resilient robotic systems are a kind of robotic system that is able to recover their original function after partial damage of the system. This is achieved by making changes on the partially damaged robot. In this dissertation study, a general robot, which makes sense by including active joints, passive joints, passive links, and passive adjustable links, was proposed in order to explore its resilience. Note that such a robot is also called an under-actuated robot. This dissertation presents the following studies. First, a novel architecture of robots was proposed, which is characterized as under-actuated robot. The architecture enables three types of recovery strategy, namely (1) change of the robot behavior, (2) change of the robot state, and (3) change of the robot configuration. Second, a novel docking system was developed, which allows for the realization of real-time assembly and disassembly and passive joint and adjustable passive link, and this thus enables the realization of the proposed architecture. Third, an example prototype system was built to experiment the effectiveness of the proposed architecture and to demonstrate the resilient behavior of the robot. Fourth, a novel method for robot configuration synthesis was developed, which is based on the genetic algorithm (GA), to determine the goal configuration of a partially damaged robot, at which the robot can still perform its original function. The novelty of the method lies in the integration of both discrete variables such as the number of modules, type of modules, and assembly patterns between modules and the continuous variables such as the length of modules and initial location of the robot. Fifth, a GA-based method for robot reconfiguration planning and scheduling was developed to actually change the robot from its initial configuration to the goal configuration with a minimum effort (time and energy). Two conclusions can be drawn from the above studies. First, the under-actuated robotic architecture can build a cost effective robot that can achieve the highest degree of resilience. Second, the design of the under-actuated resilient robot with the proposed docking system not only reduces the cost but also overcomes the two common actuator failures: (i) an active joint is unlocked (thus becoming a passive joint) and (ii) an active joint is locked (thus becoming an adjustable link). There are several contributions made by this dissertation to the field of robotics. The first is the finding that an under-actuated robot can be made more resilient. In the field of robotics, the concept of the under-actuated robot is available, but it has not been considered for reconfiguration (in literature, the reconfiguration is mostly about fully actuated robots). The second is the elaboration on the concept of reconfiguration planning, scheduling, and manipulation/control. In the literature of robotics, only the concept of reconfiguration planning is precisely given but not for reconfiguration scheduling. The third is the development of the model along with its algorithm for synthesis of the goal reconfiguration, reconfiguration planning, and scheduling. The application of the proposed under-actuated resilient robot lies in the operations in unknown or dangerous environments, for example, in rescue missions and space explorations. In these applications, replacement or repair of a damaged robot is impossible or cost-prohibited

Realization and Lateral Stable Workspace Analysis of an Axially Symmetric Scalable Hexapod Robot

The maintenance and inspection of societal structures and equipment such as skyscrapers, bridges, and ship hulls are important to maintaining a safe lifestyle. Improper maintanance and delayed inspection can lead to catastrophic failure. In lieu of placing humans in potential harm, mobile robotic machining systems can be used to enable remote repair and maintenance within constrictive, hazardous, and inaccessible environments. Due to their intrinsic high mobility and 6-DOF control, hexapod walking robots are a salient solution to mobile machining. However, the static structure of traditional hexapod robots can be rather limiting when attempting to traverse over irregular terrain or manipulating objects. This research realizes a new scalable hexapod robot and analyzes the lateral stable workspace of the robot under different external loading conditions. The scalable design allows the robot to extend its legs which enhances the workspace and improves stability while manuevering through constrictive and irregular terrain. The design incorporates two additional prismatic joints into the legs of the traditional hexapod robot design providing a compact, rigid, and efficient design. The electronic printed circuit boards were designed and assembled in-house. A distributed control architecture was implemented to off-load low-level leg control to dedicated leg controllers. An analysis on the lateral stable workspace of the scalable hexapod robot under different external loading conditions is presented. A dynamic stable workspace criterion is derived. The stable workspace criterion provides a metric for comparing stable workspaces between hexapod robots with different configurations. Multiple simulations and physical experiments were conducted to demonstrate the advantages of a scalability in hexapod designs

Quantum Algorithm of Imperfect KB Self-organization. Pt II: Robotic Control with Remote Knowledge Base Exchange

The technology of knowledge base remote design of the smart fuzzy controllers with the application of the "Soft / quantum computing optimizer" toolkit software developed. The possibility of the transmission and communication the knowledge base using remote connection to the control object considered. Transmission and communication of the fuzzy controller’s knowledge bases implemented through the remote connection with the control object in the online mode apply the Bluetooth or WiFi technologies. Remote transmission of knowledge bases allows designing many different built-in intelligent controllers to implement a variety of control strategies under conditions of uncertainty and risk. As examples, two different models of robots described (mobile manipulator and (“cart-pole” system) inverted pendulum). A comparison of the control quality between fuzzy controllers and quantum fuzzy controller in various control modes is presented. The ability to connect and work with a physical model of control object without using than mathematical model demonstrated. The implemented technology of knowledge base design sharing in a swarm of intelligent robots with quantum controllers. It allows to achieve the goal of control and to gain additional knowledge by creating a new quantum hidden information source based on the synergetic effect of combining knowledge. Development and implementation of intelligent robust controller’s prototype for the intelligent quantum control system of mega-science project NICA (at the first stage for the cooling system of superconducted magnets) is discussed. The results of the experiments demonstrate the possibility of the ensured achievement of the control goal of a group of robots using soft / quantum computing technologies in the design of knowledge bases of smart fuzzy controllers in quantum intelligent control systems. The developed software toolkit allows to design and setup complex ill-defined and weakly formalized technical systems on line

On flexibly integrating machine vision inspection systems in PCB manufacture

The objective of this research is to advance computer vision techniques and their applications in the electronics manufacturing industry. The research has been carried out with specific reference to the design of automatic optical inspection (AOI) systems and their role in the manufacture of printed circuit boards (PCBs). To achieve this objective, application areas of AOI systems in PCB manufacture have been examined. As a result, a requirement for enhanced performance characteristics has been identified and novel approaches and image processing algorithms have been evolved which can be used within next generation of AOI systems. The approaches are based on gaining an understanding of ways in which manufacturing information can be used to support AOI operations. Through providing information support, an AOI system has access to product models and associated information which can be used to enhance the execution of visual inspection tasks. Manufacturing systems integration, or more accurately controlled access to electronic information, is the key to the approaches. Also in the thesis methods are proposed to achieve the flexible integration of AOI systems (and computer vision systems in general) within their host PCB manufacturing environment. Furthermore, potential applications of information supported AOI systems at various stages of PCB manufacturing have been studied. It is envisaged that more efficient and cost-effective applications of AOI can be attained through adopting the flexible integration methods proposed, since AOI-generated information can now be accessed and utilized by other processes

On adaptive robot systems for manufacturing applications

System adaptability is very important to current manufacturing practices due to frequent changes in the customer needs. Two basic concepts that can be employed to achieve system adaptability are flexible systems and modular systems. Flexible systems are fixed integral systems with some adjustable components. Adjustable components have limited ranges of parameter changes that can be made, thus restricting the adaptability of systems. Modular systems are composed of a set of pre-existing modules. Usually, the parameters of modules in modular systems are fixed, and thus increased system adaptability is realized only by increasing the number of modules. Increasing the number of modules could result in higher costs, poor positioning accuracy, and low system stiffness in the context of manufacturing applications. In this thesis, a new idea was formulated: a combination of the flexible system and modular system concepts. Systems developed based on this new idea are called adaptive systems. This thesis is focused on adaptive robot systems. An adaptive robot system is such that adaptive components or adjustable parameters are introduced upon the modular architecture of a robot system. This implies that there are two levels to achieve system adaptability: the level where a set of modules is appropriately assembled and the level where adjustable components or parameters are specified. Four main contributions were developed in this thesis study. First, a General Architecture of Modular Robots (GAMR) was developed. The starting point was to define the architecture of adaptive robot systems to have as many configuration variations as possible. A novel application of the Axiomatic Design Theory (ADT) was applied to GAMR development. It was found that GAMR was the one with the most coverage, and with a judicious definition of adjustable parameters. Second, a system called Automatic Kinematic and Dynamic Analysis (AKDA) was developed. This system was a foundation for synthesis of adaptive robot configurations. In comparison with the existing approach, the proposed approach has achieved systemization, generality, flexibility, and completeness. Third, this thesis research has developed a finding that in modular system design, simultaneous consideration of both kinematic and dynamic behaviors is a necessary step, owing to a strong coupling between design variables and system behaviors. Based on this finding, a method for simultaneous consideration of type synthesis, number synthesis, and dimension synthesis was developed. Fourth, an adaptive modular Parallel Kinematic Machine (PKM) was developed to demonstrate the benefits of adaptive robot systems in parallel kinematic machines, which have found many applications in machine tool industries. In this architecture, actuators and limbs were modularized, while the platforms were adjustable in such a way that both the joint positions and orientations on the platforms can be changed

Automatic Modeling for Modular Reconfigurable Robotic Systems: Theory and Practice

A modular reconfigurable robot consists of a collection of individual link and joint components that can be assembled into a number of different robot ge-ometries. Compared to a conventional industrial robot with fixed geometry, such a system can provide flexibility to the user to cope with a wide spectru

Human-friendly robotic manipulators: safety and performance issues in controller design

Recent advances in robotics have spurred its adoption into new application areas such as medical, rescue, transportation, logistics, personal care and entertainment. In the personal care domain, robots are expected to operate in human-present environments and provide non-critical assistance. Successful and flourishing deployment of such robots present different opportunities as well as challenges. Under a national research project, Bobbie, this dissertation analyzes challenges associated with these robots and proposes solutions for identified problems. The thesis begins by highlighting the important safety concern and presenting a comprehensive overview of safety issues in a typical domestic robot system. By using functional safety concept, the overall safety of the complex robotic system was analyzed through subsystem level safety issues. Safety regions in the world model of the perception subsystem, dependable understanding of the unstructured environment via fusion of sensory subsystems, lightweight and compliant design of mechanical components, passivity based control system and quantitative metrics used to assert safety are some important points discussed in the safety review. The main research focus of this work is on controller design of robotic manipulators against two conflicting requirements: motion performance and safety. Human-friendly manipulators used on domestic robots exhibit a lightweight design and demand a stable operation with a compliant behavior injected via a passivity based impedance controller. Effective motion based manipulation using such a controller requires a highly stiff behavior while important safety requirements are achieved with compliant behaviors. On the basis of this intuitive observation, this research identifies suitable metrics to identify the appropriate impedance for a given performance and safety requirement. This thesis also introduces a domestic robot design that adopts a modular design approach to minimize complexity, cost and development time. On the basis of functional modularity concept where each module has a unique functional contribution in the system, the robot “Bobbie-UT‿ is built as an interconnection of interchangeable mobile platform, torso, robotic arm and humanoid head components. Implementation of necessary functional and safety requirements, design of interfaces and development of suitable software architecture are also discussed with the design

A General-Purpose Graphics Processing Unit (GPGPU)-Accelerated Robotic Controller Using a Low Power Mobile Platform

Robotic controllers have to execute various complex independent tasks repeatedly. Massive processing power is required by the motion controllers to compute the solution of these computationally intensive algorithms. General-purpose graphics processing unit (GPGPU)-enabled mobile phones can be leveraged for acceleration of these motion controllers. Embedded GPUs can replace several dedicated computing boards by a single powerful and less power-consuming GPU. In this paper, the inverse kinematic algorithm based numeric controllers is proposed and realized using the GPGPU of a handheld mobile device. This work is the extension of a desktop GPU-accelerated robotic controller presented at DAS’16 where the comparative analysis of different sequential and concurrent controllers is discussed. First of all, the inverse kinematic algorithm is sequentially realized using Arduino-Due microcontroller and the field-programmable gate array (FPGA) is used for its parallel implementation. Execution speeds of these controllers are compared with two different GPGPU architectures (Nvidia Quadro K2200 and Nvidia Shield K1 Tablet), programmed with Compute Unified Device Architecture (CUDA) computing language. Experimental data shows that the proposed mobile platform-based scheme outperform s the FPGA by 5 and boasts a 100 speedup over the Arduino-based sequential implementation