CFD Simulation of Liquid-Liquid Extraction Columns and Visualization of Eulerian Datasets

In this joint work, a complete framework for modeling, simulating and visualizing multiphase fluid flow within an extraction column is presented. We first present a volume-of-fluid simulation, which is able to predict the surface of the droplets during coalescence. However, a fast and efficient model is needed for the simulation of a liquid-liquid extraction column due to the high number of occurring droplets. To simulate the velocity and droplet size in a DN32 extraction column, a coupled computational fluid dynamic-population balance model solver is used. The simulation is analyzed using path-line based visualization techniques. A novel semi-automatic re-seeding technique for droplet path-line integration is proposed. With our technique, path-lines of fluid droplets can be re-initialized after contact with the stirring devices. The droplet breakage is captured, allowing the engineer to improve the design of liquid-liquid columns layout

Single and multiphase CFD approaches for modelling partially baffled stirred vessels: comparison of experimental data with numerical predictions

Whilst the use of CFD to study mixing vessels is now common-place, there are still many specialised applications that are yet to be addressed. Here we present CFD and PIV results for a hydrodynamic study of a partially baffled vessel with a free surface. The standard k.ε and SSG Reynolds Stress turbulence models are used and the numerical predictions of the mean flow field are compared with experimental data for single phase modelling. At low rotation rates a flat free surface is observed and the flow is simulated using a single phase model, whilst at high rotation rates an Eulerian–Eulerian multiphase model is used to capture the free surface location, even under conditions when gas is drawn down to the impeller. It is shown that there are significant transient effects that mean many of the “rules of thumb” that have been developed for fully baffled vessels must be revisited. In particular such flows have central vortices that are unsteady and complex, transient flow-induced vortical structures generated by the impeller–baffle interactions and require a significant number of simulated agitator rotations before meaningful statistical analysis can be performed. Surprisingly, better agreement between CFD and experimental data was obtained using the k.ε than the SSG Reynolds stress model. The multiphase inhomogeneous approach used here with simplified physics assumptions gives good agreement for power consumption, and with PIV measurements with flat and deformed free surfaces, making this affordable method practical to avoid the erroneous modelling assumption of a flat free surface often made in such cases

CFD Simulation of Liquid-Liquid Extraction Columns and Visualization of Eulerian Datasets

In this joint work, a complete framework for modeling, simulating and visualizing multiphase fluid flow within an extraction column is presented. We first present a volume-of-fluid simulation, which is able to predict the surface of the droplets during coalescence. However, a fast and efficient model is needed for the simulation of a liquid-liquid extraction column due to the high number of occurring droplets. To simulate the velocity and droplet size in a DN32 extraction column, a coupled computational fluid dynamic-population balance model solver is used. The simulation is analyzed using path-line based visualization techniques. A novel semi-automatic re-seeding technique for droplet path-line integration is proposed. With our technique, path-lines of fluid droplets can be re-initialized after contact with the stirring devices. The droplet breakage is captured, allowing the engineer to improve the design of liquid-liquid columns layout

Molecular dynamics in arbitrary geometries : parallel evaluation of pair forces

A new algorithm for calculating intermolecular pair forces in molecular dynamics (MD) simulations on a distributed parallel computer is presented. The arbitrary interacting cells algorithm (AICA) is designed to operate on geometrical domains defined by an unstructured, arbitrary polyhedral mesh that has been spatially decomposed into irregular portions for parallelisation. It is intended for nano scale fluid mechanics simulation by MD in complex geometries, and to provide the MD component of a hybrid MD/continuum simulation. The spatial relationship of the cells of the mesh is calculated at the start of the simulation and only the molecules contained in cells that have part of their surface closer than the cut-off radius of the intermolecular pair potential are required to interact. AICA has been implemented in the open source C++ code OpenFOAM, and its accuracy has been indirectly verified against a published MD code. The same system simulated in serial and in parallel on 12 and 32 processors gives the same results. Performance tests show that there is an optimal number of cells in a mesh for maximum speed of calculating intermolecular forces, and that having a large number of empty cells in the mesh does not add a significant computational overhead

A note on the consistency of Hybrid Eulerian/Lagrangian approach to multiphase flows

The aim of the present paper is to introduce and to discuss inconsistencies errors that may arise when Eulerian and Lagrangian models are coupled for the simulations of turbulent poly-dispersed two-phase flows. In these hydrid models, two turbulence models are in fact implicitely used at the same time and it is essential to check that they are consistent, in spite of their apparent different formulations. This issue appears in particular in the case of very-small particles, or tracer-limit particles, and it is shown that coupling inconsistent turbulence models (Eulerian and Lagrangian) can result in non-physical results, notably for second-order fluid velocity moments. This problem is illustrated by some computations for fluid particles in a turbulent channel flow using several coupling strategies.Comment: 14 pages, 3 figure

CFD modelling of wind turbine airfoil aerodynamics

This paper reports the first findings of an ongoing research programme on wind turbine computational aerodynamics at the University of Glasgow. Several modeling aspects of wind turbine airfoil aerodynamics based on the solution of the Reynoldsaveraged Navier-Stokes (RANS) equations are addressed. One of these is the effect of an a priori method for structured grid adaptation aimed at improving the wake resolution. Presented results emphasize that the proposed adaptation strategy greatly improves the wake resolution in the far-field, whereas the wake is completely diffused by the non-adapted grid with the same number and distribution of grid nodes. A grid refinement analysis carried out with the adapted grid shows that the improvements of flow resolution thus achieved are of a smaller magnitude with respect to those accomplished by adapting the grid keeping constant the number of nodes. The proposed adaptation approach can be easily included in the structured generation process of both commercial and in-house structured mesh generators systems. The study also aims at quantifying the solution inaccuracy arising from not modeling the laminar-to-turbulent transition. It is found that the drag forces obtained by considering the flow as transitional or fully turbulent may differ by 50 %. The impact of various turbulence models on the predicted aerodynamic forces is also analyzed. All these issues are investigated using a special-purpose hyperbolic grid generator and a multi-block structured finitevolume RANS code. The numerical experiments consider the flow field past a wind turbine airfoil for which an exhaustive campaign of steady and unsteady experimental measurements was conducted. The predictive capabilities of the CFD solver are validated by comparing experimental data and numerical predictions for selected flow regimes. The incompressible analysis and design code XFOIL is also used to support the findings of the comparative analysis of numerical RANS-based results and experimental data

Assessment of VR Technology and its Applications to Engineering Problems

Virtual reality applications are making valuable contributions to the field of product realization. This paper presents an assessment of the hardware and software capabilities of VR technology needed to support a meaningful integration of VR applications in the product life cycle analysis. Several examples of VR applications for the various stages of the product life cycle engineering are presented as case studies. These case studies describe research results, fielded systems, technical issues, and implementation issues in the areas of virtual design, virtual manufacturing, virtual assembly, engineering analysis, visualization of analysis results, and collaborative virtual environments. Current issues and problems related to the creation, use, and implementation of virtual environments for engineering design, analysis, and manufacturing are also discussed