Diamond power devices: State of the art, modelling and figures of merit

With its remarkable electro-thermal properties such as the highest known thermal conductivity (~22W/cmbold dotK at room temperature) of any material, high hole mobility (> 2000cm2/Vbold dots), high critical electric field (>10MV/cm), and large bandgap (5.47eV), diamond has overwhelming advantages over silicon and other wide bandgap semiconductors (WBG) for ultra-high- voltage and high temperature applications (>3kV and >450 K, respectively). However, despite their tremendous potential, fabricated devices based on this material have not delivered yet the expected high-performance. The main reason behind this is the absence of shallow donor and acceptor species. The second reason is the lack of consistent physical models and design approaches specific to diamond-based devices that could significantly accelerate their development. The third reason is that the best performances of diamond devices are expected only when the highest electric field in reverse bias can be achieved, something that has not been widely obtained yet. In this context, high temperature operation and unique device structures based on the 2DHG formation represent two alternatives which could alleviate the issue of the incomplete ionization of dopant species. Nevertheless, ultra-high temperature operations and device parallelization could result in severe thermal management issues and affect the overall stability and long-term reliability. Additionally, problems connected to the reproducibility and the long-term stability of 2DHG based-devices still need to be resolved. This review paper aims at addressing these issues by providing the power device research community with a detailed set of physical models, device designs and challenges associated to all the aspects of the diamond power device value chain, from the definition of figures of merits, the material growth and processing conditions, to packaging solutions and targeted applications. Finally, the paper will conclude with suggestions on how to design power converters with diamond devices and will provide the roadmap of diamond devices development for power electronics.This work was supported by the U.K. Engineering and Physical Sciences Research Council for the University of Cambridge Centre for Doctoral Training under Grant EP/M506485/1 and by the French ANR Research Agency under grant ANR-16-CE05-0023 #Diamond-HVDC. The research leading to these results has been performed within the GREENDIAMOND project and received funding from the European Community's Horizon 2020 Programme (H2020/2014–2020) under grant agreement no. 640947

Diamond power devices: state of the art, modelling, figures of merit and future perspective

Abstract: With its remarkable electro-thermal properties such as the highest known thermal conductivity (~22 W cm−1∙K−1 at RT of any material, high hole mobility (>2000 cm2 V−1 s−1), high critical electric field (>10 MV cm−1), and large band gap (5.47 eV), diamond has overwhelming advantages over silicon and other wide bandgap semiconductors (WBGs) for ultra-high-voltage and high-temperature (HT) applications (>3 kV and >450 K, respectively). However, despite their tremendous potential, fabricated devices based on this material have not yet delivered the expected high performance. The main reason behind this is the absence of shallow donor and acceptor species. The second reason is the lack of consistent physical models and design approaches specific to diamond-based devices that could significantly accelerate their development. The third reason is that the best performances of diamond devices are expected only when the highest electric field in reverse bias can be achieved, something that has not been widely obtained yet. In this context, HT operation and unique device structures based on the two-dimensional hole gas (2DHG) formation represent two alternatives that could alleviate the issue of the incomplete ionization of dopant species. Nevertheless, ultra-HT operations and device parallelization could result in severe thermal management issues and affect the overall stability and long-term reliability. In addition, problems connected to the reproducibility and long-term stability of 2DHG-based devices still need to be resolved. This review paper aims at addressing these issues by providing the power device research community with a detailed set of physical models, device designs and challenges associated with all the aspects of the diamond power device value chain, from the definition of figures of merit, the material growth and processing conditions, to packaging solutions and targeted applications. Finally, the paper will conclude with suggestions on how to design power converters with diamond devices and will provide the roadmap of diamond device development for power electronics

Silicon carbide power devices

Abstract unavailable please refer to PD

4H-SiC Integrated circuits for high temperature and harsh environment applications

Silicon Carbide (SiC) has received a special attention in the last decades thanks to its superior electrical, mechanical and chemical proprieties. SiC is mostly used for applications where Silicon is limited, becoming a proper material for both unipolar and bipolar power device able to work under high power, high frequency and high temperature conditions. Aside from the outstanding theoretical and practical advantages still to be proved in SiC devices, the need for more accurate models for the design and optimization of these devices, along with the development of integrated circuits (ICs) on SiC is indispensable for the further success of modern power electronics. The design and development of SiC ICs has become a necessity since the high temperature operation of ICs is expected to enable important improvements in aerospace, automotive, energy production and other industrial systems. Due to the last impressive progresses in the manufacturing of high quality SiC substrates, the possibility of developing ICs applications is now feasible. SiC unipolar transistors, such as JFETs and MESFETs show a promising potential for digital ICs operating at high temperature and in harsh environments. The reported ICs on SiC have been realized so far with either a small number of elements, or with a low integration density. Therefore, this work demonstrates that by means of our SiC MESFET technology, multi-stage digital ICs fabrication containing a large number of 4H-SiC devices is feasible, accomplishing some of the most important ICs requirements. The ultimate objective is the development of SiC digital building blocks by transferring the Si CMOS topologies, hence demonstrating that the ICs SiC technology can be an important competitor of the Si ICs technology especially in application fields in which high temperature, high switching speed and harsh environment operations are required. The study starts with the current normally-on SiC MESFET CNM complete analysis of an already fabricated MESFET. It continues with the modeling and fabrication of a new planar-MESFET structure together with new epitaxial resistors specially suited for high temperature and high integration density. A novel device isolation technique never used on SiC before is approached. A fabrication process flow with three metal levels fully compatible with the CMOS technology is defined. An exhaustive experimental characterization at room and high temperature (300ºC) and Spice parameter extractions for both structures are performed. In order to design digital ICs on SiC with the previously developed devices, the current available topologies for normally-on transistors are discussed. The circuits design using Spice modeling, the process technology, the fabrication and the testing of the 4H-SiC MESFET elementary logic gates library at high temperature and high frequencies are performed. The MESFET logic gates behavior up to 300ºC is analyzed. Finally, this library has allowed us implementing complex multi-stage logic circuits with three metal levels and a process flow fully compatible with a CMOS technology. This study demonstrates that the development of important SiC digital blocks by transferring CMOS topologies (such as Master Slave Data Flip-Flop and Data-Reset Flip-Flop) is successfully achieved. Hence, demonstrating that our 4H-SiC MESFET technology enables the fabrication of mixed signal ICs capable to operate at high temperature (300ºC) and high frequencies (300kHz). We consider this study an important step ahead regarding the future ICs developments on SiC. Finally, experimental irradiations were performed on W-Schotthy diodes and mesa-MESFET devices (with the same Schottky gate than the planar SiC MESFET) in order to study their radiation hardness stability. The good radiation endurance of SiC Schottky-gate devices is proven. It is expected that the new developed devices with the same W-Schottky gate, to have a similar behavior in radiation rich environments.Postprint (published version

Komponente na bazi silicijum karbida u elektronskim kolima velike snage

Silicon has been the number one choice of materials for over 40 years. It has reached an almost perfected stage through extensive research for so many years; now it is cheap to be manufactured and performs very reliably at room temperature. However, as modem electronics move to a more advanced level with increasing complexity, materials other than silicon are under consideration. Several areas where Silicon shows shortcomings in high temperature environments and high voltage conditions. The Silicon devices need to be shielded – cooled, are limited to operation at low temperature and low blocking voltage by virtue physical and electric properties. So silicon devices are restricted and have focused on low power electronics applications only, these various limitations in the use of Si devices has led to development of wide band gap semiconductors such as Silicon carbide . And because there is an urgent need for high voltage electronics for advanced technology represented in (transportation - space - communications - power systems) in which silicon has failed to be used. Due to various properties of Silicon carbide like lower intrinsic carrier concentration (10–35 orders of magnitude), higher electric breakdown field (4–20 times), higher thermal conductivity (3–13 times), larger saturated electron drift velocity (2–2.5 times),wide band gap (2.2 eV) and higher, more isotropic bulk electron mobility comparable to that of Si. These properties make it a potential material to overcome the limitations of Si. The fact that wide band gap semiconductors are capable of electronic functionality, particularly in the case of SiC. 4H-SiC is a potentially useful material for high temperature devices because of its refractory nature. So Silicon Carbide (SiC) will bring solid-state power electronics to a new horizon by expanding to applications in the high voltage power electronics sectors. It is the better choice for use in high temperature environment and high voltage conditions. Silicon carbide is about to replace Si material very quickly and scientifically will force Si to get retired. The superior characteristics of silicon carbide, have suggested considering as the next generation of power semiconductor devices. And because our study will concentrate on the use of semiconductors on high voltage unipolar power electronics devices. DIMOSFET will be..

MODELLING AND DESIGN OF DIAMOND POWER SEMICONDUCTOR DEVICES

With its remarkable electro-thermal properties such as the highest known thermal conductivity (~22 W/cm∙ K at room temperature) of any material, high hole mobility (>2000 cm2/V∙s), high critical electric field (>10 MV/cm), and large bandgap (5.47 eV), Diamond has overwhelming advantages over Silicon and wide bandgap semiconductors (WBG) for ultra-high voltage and high temperature applications (>3 kV and >450 K, respectively). However, despite its tremendous potential, fabricated devices based on this material have not yet delivered the expected high-performance. This is due to three main reasons: (i) the lack of consistent physical models and design approaches specific to diamond-based devices that could significantly accelerate their development; (ii) the absence of shallow acceptor and donor dopant species which has resulted in poor room temperature performance; (iii) the technological issues of the manufacturing process. With the principal aim of modelling the next generation of diamond devices, this Ph.D dissertation endeavours to numerically model the main electro-thermal properties of diamond devices for power electronic applications. Optimized unipolar mode diamond field effect transistors have been designed by means of finite element simulations and their performance has been assessed against the state-of-the-art diamond FETs. Particular attention is given to the static and dynamic properties of deep dopant levels and their effects in WBG semiconductor-based devices. Moreover, by means of a more global comparison technique and through accurate theoretical analysis, diamond FETs and diodes’ performance have been projected and compared with that of GaN and SiC devices. This work concludes with possible implementations of diamond devices in power converters and provides a roadmap of diamond devices for power electronics. These promising results give a new impetus to the rather small, but growing diamond community and enable future research in the field with the goal of bringing diamond to the commercial world.U.K. Engineering and Physical Sciences Research Council for the University of Cambridge Centre for Doctoral Training under Grant EP/M506485/

High Efficiency IGBTs through Novel Three-Dimensional Modelling and New Architectures

New Insulated Gate Bipolar Transistor (IGBT) designs are reliant on simulation tools, such as Sentaurus technology computer-aided design (TCAD) models, which allow for rapid device development that could not be achieved by manufacturing prototypes due to the cost and time associated with fabrication. These simulations are, though, computationally expensive and typically most design engineers develop these TCAD models only in two dimensions. This leads to inaccuracies in the model output since manufactured transistors are inherently three-dimensional (3D). Based upon a commercial IGBT, this thesis begins by outlining the development of a 3D TCAD model using design details provided by the manufacturer. Large variations between the experimental data from the manufactured device and the simulation model lead to the discovery of widespread birds-beaking within the IGBT – an uncontrollable processing defect that the manufacturer was unaware of. This thesis presents a new simulation technique to account for this processing error while minimising computational effort and investigates the consequence of this birds-beak on the reliability of the device. The verified 3D IGBT model was also used to determine an optimum cell design that considered critical 3D effects omitted from previous studies. An extensive literature review for the Reverse-Conducting IGBT (RC-IGBT) is provided. It is shown that despite the benefits of the RC-IGBT, the device suffers from many undesirable design trade-offs that have prevented its widespread use. The RC-IGBT designs that have currently been proposed in literature, either present a trade-off in performance, an inability to be manufactured, or a requirement for a custom gate drive. This thesis presents a new RC-IGBT concept, the ‘Dual Implant SuperJunction (SJ) RC-IGBT’ that addresses these concerns and is manufacturable using current state of the art techniques. The concept and proposed manufacturing method enables, for the first time, a full SuperJunction structure to be achieved in a 1.2kV device. In addition, an investigation into a coordinated switching scheme using both a silicon IGBT and silicon-carbide MOSFET was undertaken, which aimed to improve turn-off losses within the IGBT without sacrificing on-state losses. Thermal modelling of the power devices switching under inductive load was explored as the system was optimised to use a SiC MOSFET in excess of its nominal ratings, reducing the overall system cost.EPSRC Doctoral Training Partnership scheme (grant RG75686

Overview of Power Electronic Switches: A Summary of the Past, State-of-the-Art and Illumination of the Future

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