Design, Fabrication and Levitation Experiments of a Micromachined Electrostatically Suspended Six-Axis Accelerometer

A micromachined electrostatically suspended six-axis accelerometer, with a square plate as proof mass housed by a top stator and bottom stator, is presented. The device structure and related techniques concerning its operating principles, such as calculation of capacitances and electrostatic forces/moments, detection and levitation control of the proof mass, acceleration measurement, and structural parameters design, are described. Hybrid MEMS manufacturing techniques, including surface micromachining fabrication of thin film electrodes and interconnections, integration fabrication of thick nickel structures about 500 μm using UV-LIGA by successful removal of SU-8 photoresist mold, DRIE of silicon proof mass in thickness of 450 μm, microassembly and solder bonding, were employed to fabricate this prototype microdevice. A levitation experiment system for the fabricated microaccelerometer chip is introduced, and levitation results show that fast initial levitation within 10 ms and stable full suspension of the proof mass have been successfully demonstrated

Experimental characterization of the electrostatic levitation force in MEMS transducers

In this study, a two-step experimental procedure is described to determine the electrostatic levitation force in MEMS transducers. In these two steps, the microstructure is excited quasi-statically and dynamically and its response is used to derive the electrostatic force. The experimental results are obtained for a 1 by 1 plate that employs 112 levitation units. The experimentally obtained force is used in a lumped parameter model to find the microstructure response when it is subjected to different dynamical loads. The natural frequency and the damping ratios in the model are identified from the experimental results. The results show this procedure can be used as a method to extract the electrostatic force as a function of the microstructure’s degrees of freedom. The procedure can be easily used for any microstructure with a wide variety of electrode configurations to predict the response of the system to any input excitation

Towards a high bias voltage MEMS filter using electrostatic levitation

Traditional MEMS filters use a comb drive structure that suffers from the pull- in instability, which places a significant limitation on the achievable signal-to- noise ration of the sensor. Because the output signal from a capacitive sensor is linearly related to the applied voltage, it is desirable to use a capacitive sensor that can withstand large voltages upwards of 100V. However, the pull-in instability causes high voltages to destroy the device and a trade-off between performance and reliability must be made. Electrostatic levitation, which works by pulling electrodes apart instead of together, eliminates the pull-in instability and allows for very high voltages to be applied without damaging or destroying the sensor/actuator. This study theoretically and experimentally demonstrates that a filter based on electrostatic levitation eliminates the voltage limitation of the capacitive sensor, which has historically hampered the performance of the filter. A model of the filter is derived and validated with experimental data. Voltages up to 100V are applied without damaging the filter

Modeling and Characterization of A Pull-in Free MEMS Microphone

In this study, we examine the feasibility of designing a MEMS microphone employing a levitation based electrode configuration. This electrode scheme enables capacitive MEMS sensors that could work for large bias voltages without pullin failure. Our experiments and simulations indicate that it is possible to create robust sensors properly working at high DC voltages, which is not feasible for most of the conventional parallel plate electrode-based micro-scale devices. In addition, the use of larger bias voltages will improve signal-to-noise ratios in MEMS sensors because it increases the signal relative to the noise in read-out circuits. This study presents the design, fabrication, and testing of a capacitive microphone, which is made of approximately 2 m thick highly-doped polysilicon as a diaphragm. It has approximately 1 mm 2 surface area and incorporates interdigitated sensing electrodes on three of its sides. Right underneath these moving electrodes, there are fixed fingers having held at the same voltage potential as the moving electrodes and separated from them with a 2 m thick air gap. The electronic output is obtained using a charge amplifier. Measured results obtained on three different microphone chips using bias voltages up to 200 volts indicate that pull-in failure is completely avoided. The sensitivity of this initial design was measured to be 16.1 mV/Pa at 200 V bias voltage, and the bandwidth was from 100 Hz to 4.9 kHz

A Reliable MEMS Switch Using Electrostatic Levitation

In this study an electrostatic MEMS beam is experimentally released from pull-in using electrostatic levitation. A MEMS cantilever with a parallel plate electrode configuration is pulled-in by applying a voltage above the pull-in threshold. Two more electrodes are fixed to the substrate on both sides of the beam to create electrostatic levitation. Large voltage pulses upwards of 100 V are applied to the side electrodes to release the pulled-in beam. A high voltage is needed to overcome the stronger parallel plate electrostatic force and stiction forces, which hold the beam in its pulled-in position. A relationship between bias voltage and release voltage is experimentally extracted. This method of releasing pulled in beams is shown to be reliable and repeatable without causing any major damage to the cantilever or electrodes. This is of great interest for any MEMS component that suffers from the pull-in instability, which is usually irreversible and permanently destroys the device, as it allows pulled-in structures to be released and reused. It also has a promising application in MEMS switches by opening up the possibility of a normally closed switch as opposed to current MEMS switches, which are normally open

A tunable Electrostatic MEMS Pressure Switch

We demonstrate a tunable air pressure switch. The switch detects when the ambient pressure drops below a threshold value and automatically triggers without the need for any computational overhead to read the pressure or trigger the switch. The switch exploits the significant fluid interaction of a MEMS beam undergoing a large oscillation from electrostatic levitation to detect changes in ambient pressure. If the oscillation amplitude near the resonant frequency is above a threshold level, dynamic pullin is triggered and the switch is closed. The pressure at which the switch closes can be tuned by adjusting the voltage applied to the switch. The use of electrostatic levitation allows the device to be released from their pulledin position and reused many times without mechanical failure. A theoretical model is derived and validated with experimental data. It is experimentally demonstrated that the pressure switching mechanism is feasible

A MEMS pressure sensor using electrostatic levitation

Applying electrostatic levitation force to the initially-closed gap-closing electrodes of our micro-electro- mechanical system (MEMS) creates multi actuation mechanisms, and opens a new world to the MEMS applications. Electrostatic levitation allows us to measure physical quantities, such as air pressure, by exploiting pull-in instability and releasing. The beam starts from a pulled-in position by applying a voltage difference between two gap-closing electrodes. When enough voltage is applied to the side electrodes, the cantilever beam is released. At the release instant, electrostatic forces, restoring force, and surface force are applied to the cantilever. According to the experimental results of this work, the surface interaction force varies as the pressure changes. This work shows that at the release instant, we can correlate the pressure and the interaction force. This idea is exhibited by two mechanisms in this work: a pressure sensor and a pressure switch. Having side electrodes has enabled measuring interaction forces, which was not possible with conventional gap-closing electrodes. The interaction forces are estimated using the experimental data at different pressures. The results show that the interaction force is mostly repulsive and is increased as the pressure is increased. In addition, we found that the potential voltage between the gap-closing electrodes in pulled-in position immensely influences the surface interactions

Electrostatic levitation: an elegant method to control MEMS switching operation

This paper investigates the characteristics of a micro-switch that uses two side electrodes to open a normally closed switch. The side electrodes surround the xed electrode in the well-known gap-closing electrode configuration. The side electrodes can open a closed switch and be tuned to respond appropriately to outside forces. The combined electrode system dramatically improves the control of a standard gap-closing electrode configuration. In conventional switches, a DC voltage above a certain value closes the switch. To re-open the switch, the voltage difference is reduced to peel o the moving electrode. Currently the contact area is carefully designed to avoid stiction, but the degradation over time and stiction forces can cause a permanent failure. In this work, opening occurs by feeding the side electrodes a voltage beyond a certain value that results in a levitation force. Even if the degradation in the surfaces happen, the switch can open by increasing the side voltages. The characteristics of the combined actuation system are thoroughly analyzed and include the static pull-in, static displacement, release voltage, dynamic pull-in, frequency response, and basins of at- traction. The results are validated by the experimental tests. The levitation-based micro-switch improves the system tunability as the sensitivity and switching thresholds can be adjusted