Comparative analysis of forward-facing models vs backward-facing models in powertrain component sizing

Powertrain size optimisation based on vehicle class and usage profile is advantageous for reducing emissions. Backward-facing powertrain models, which incorporate scalable powertrain components, have often been used for this purpose. However, due to their quasi-static nature, backward-facing models give very limited information about the limits of the system and drivability of the vehicle. This makes it difficult for control system development and implementation in hardware-in-the-loop (HIL) test systems. This paper investigates the viability of using forward-facing models in the context of powertrain component sizing optimisation. The vehicle model used in this investigation features a conventional powertrain with an internal combustion engine, clutch, manual transmission, and final drive. Simulations that were carried out have indicated that there is minimal effect on the optimal cost with regards to variations in the driver model sensitivity. This opens up the possibility of using forward-facing models for the purpose of powertrain component sizing

An investigation on the effect of driver style and driving events on energy demand of a PHEV

Environmental concerns, security of fuel supply and CO2 regulations are driving innovation in the automotive industry towards electric and hybrid electric vehicles. The fuel economy and emission performance of hybrid electric vehicles (HEVs) strongly depends on the energy management system (EMS). Prior knowledge of driving information could be used to enhance the performance of a HEV. However, how the necessary information can be obtained to use in EMS optimisation still remains a challenge. In this paper the effect of driver style and driving events like city and highway driving on plug in hybrid electric vehicle (PHEV) energy demand is studied. Using real world driving data from three drivers of very different driver style, a simulation has been exercised for a given route having city and highway driving. Driver style and driving events both affect vehicle energy demand. In both driving events considered, vehicle energy demand is different due to driver styles. The major part of city driving is reactive driving influenced by external factors and driver leading to variation in vehicle speed and hence energy demand. In free highway driving, the driver choice of cruise speed is the only factor affecting vehicle energy demand

REAL-TIME PREDICTIVE CONTROL OF CONNECTED VEHICLE POWERTRAINS FOR IMPROVED ENERGY EFFICIENCY

The continued push for the reduction of energy consumption across the automotive vehicle fleet has led to widespread adoption of hybrid and plug-in hybrid electric vehicles (PHEV) by auto manufacturers. In addition, connected and automated vehicle (CAV) technologies have seen rapid development in recent years and bring with them the potential to significantly impact vehicle energy consumption. This dissertation studies predictive control methods for PHEV powertrains that are enabled by CAV technologies with the goal of reducing vehicle energy consumption. First, a real-time predictive powertrain controller for PHEV energy management is developed. This controller utilizes predictions of future vehicle velocity and power demand in order to optimize powersplit decisions of the vehicle. This predictive powertrain controller utilizes nonlinear model predictive control (NMPC) to perform this optimization while being cognizant of future vehicle behavior. Second, the developed NMPC powertrain controller is thoroughly evaluated both in simulation and real-time testing. The controller is assessed over a large number of standardized and real-world drive cycles in simulation in order to properly quantify the energy savings benefits of the controller. In addition, the NMPC powertrain controller is deployed onto a real-time rapid prototyping embedded controller installed in a test vehicle. Using this real-time testing setup, the developed NMPC powertrain controller is evaluated using on-road testing for both energy savings performance and real-time performance. Third, a real-time integrated predictive powertrain controller (IPPC) for a multi-mode PHEV is presented. Utilizing predictions of future vehicle behavior, an optimal mode path plan is computed in order to determine a mode command best suited to the future conditions. In addition, this optimal mode path planning controller is integrated with the NMPC powertrain controller to create a real-time integrated predictive powertrain controller that is capable of full supervisory control for a multi-mode PHEV. Fourth, the IPPC is evaluated in simulation testing across a range of standard and real-world drive cycles in order to quantify the energy savings of the controller. This analysis is comprised of the combined benefit of the NMPC powertrain controller and the optimal mode path planning controller. The IPPC is deployed onto a rapid prototyping embedded controller for real-time evaluation. Using the real-time implementation of the IPPC, on-road testing was performed to assess both energy benefits and real-time performance of the IPPC. Finally, as the controllers developed in this research were evaluated for a single vehicle platform, the applicability of these controllers to other platforms is discussed. Multiple cases are discussed on how both the NMPC powertrain controller and the optimal mode path planning controller can be applied to other vehicle platforms in order to broaden the scope of this research

Design and control of the energy management system of a smart vehicle

This thesis demonstrates the design of two high efficiency controllers, one non-predictive and the other predictive, that can be used in both parallel and power-split connected plug-in hybrid electric vehicles. Simulation models of three different commercially available vehicles are developed from measured data for necessary testing and comparisons of developed controllers. Results prove that developed controllers perform better than the existing controllers in terms of efficiency, fuel consumption, and emissions

Real Time Predictive and Adaptive Hybrid Powertrain Control Development via Neuroevolution

The real-time application of powertrain-based predictive energy management (PrEM) brings the prospect of additional energy savings for hybrid powertrains. Torque split optimal control methodologies have been a focus in the automotive industry and academia for many years. Their real-time application in modern vehicles is, however, still lagging behind. While conventional exact and non-exact optimal control techniques such as Dynamic Programming and Model Predictive Control have been demonstrated, they suffer from the curse of dimensionality and quickly display limitations with high system complexity and highly stochastic environment operation. This paper demonstrates that Neuroevolution associated drive cycle classification algorithms can infer optimal control strategies for any system complexity and environment, hence streamlining and speeding up the control development process. Neuroevolution also circumvents the integration of low fidelity online plant models, further avoiding prohibitive embedded computing requirements and fidelity loss. This brings the prospect of optimal control to complex multi-physics system applications. The methodology presented here covers the development of the drive cycles used to train and validate the neurocontrollers and classifiers, as well as the application of the Neuroevolution process

Fuzzy Logic Controller for Parallel Plug-in Hybrid Vehicle

Hybrid electric vehicles combine two methods for propelling a vehicle. In a parallel hybrid vehicle, the two propulsion methods work in parallel to meet the total power demand. Among different combination of power sources, internal combustion engine and electric motor drive system are the most popular because of their availability and controllability. Plug-in hybrid vehicle is the latest version in hybrid vehicle family. In plug-in hybrid vehicle, battery is directly recharged from the electrical power grid and it can be used for a long distance with higher efficiency. Most of the hybrid vehicles on the road are parallel in nature and battery is recharged directly by the engine. If it is possible to convert existing hybrid vehicle into plug-in hybrid vehicle, it will lead to significant improvements in fuel economy and emissions.In this thesis, two fuzzy logic controllers have been developed for the energy management system of the hybrid vehicle. For the first controller, it is assumed that the vehicle will work like a plug-in hybrid vehicle. For the second controller it is assumed that the battery will always recharged by the engine. It is found that with the help of developed fuzzy logic controller, the plug-in hybrid vehicle can run up to 200 miles with high efficiency. Both controllers are developed and their performance is tested on the highly reliable vehicle modeling and simulation software AUTONOMIE. The main objective of developing the controllers is increasing the fuel economy of the vehicle. The results from the both developed controllers are compared with the default controller in AUTONOMIE in order to show performance improvements

Journey predictive energy management strategy for a plug-in hybrid electric vehicle

The adoption of Plug-in Hybrid Electric Vehicles (PHEVs) is widely seen as an interim solution for the decarbonisation of the transport sector. Within a PHEV, determining the required energy storage capacity of the battery remains one of the primary concerns for vehicle manufacturers and system integrators. This fact is particularly pertinent since the battery constitutes the largest contributor to vehicle mass. Furthermore, the financial cost associated with the procurement, design and integration of battery systems is often cited as one of the main barriers to vehicle commercialisation. The ability to integrate the optimization of the energy management control system with the sizing of key PHEV powertrain components presents a significant area of research. Further, recent studies suggest the use of \intelligent transport" infrastructure to include a predictive element to the energy management strategy to achieve reductions in emissions. The thesis addresses the problem of determining the links between component-sizing, real-world usage and energy management strategies for a PHEV. The objective is to develop an integrated framework in which the advantages of predictive energy management can be realised by component downsizing for a PHEV. The study is spilt into three sections. The first part presents the framework by which the predictive element can be included into the PHEV's energy management strategy. Second part describes the development of the PHEV component models and the various energy management strategies which control the split in energy used between the engine and the battery. In this section a new control strategy is presented which integrates the predictive element proposed in the first part. Finally, in the third section an optimisation framework is presented by which the size of the components within the PHEV are reduced due to the lower energy demands of the new proposed energy management strategy. The first part of the study presents a framework by which the energy consumption of a vehicle may be predicted over a route. The proposed energy prediction framework employs a neural network and was used o_-line for estimating the real-world energy consumption of the vehicle so that it can be later integrated within the vehicles energy management control system. Experimental results show an accuracy within 20%-30% when comparing predicted and measured energy consumptions for over 800 different real-world EV journeys … [cont.]

Optimal energy management strategy for a fuel cell hybrid electric vehicle

The Energy Management Strategy (EMS) has a huge effect on the performance of any hybrid vehicle because it determines the operating point of almost every component associated with the powertrain. This means that its optimisation is an incredibly complex task which must consider a number of objectives including the fuel consumption, drive-ability, component degradation and straight-line performance. The EMS is of particular importance for Fuel Cell Hybrid Electric Vehicles (FCHEVs), not only to minimise the fuel consumption, but also to reduce the electrical stress on the fuel cell and maximise its useful lifetime. This is because the durability and cost of the fuel cell stack is one of the major obstacles preventing FCHEVs from being competitive with conventional vehicles. In this work, a novel EMS is developed, specifcally for Fuel Cell Hybrid Electric Vehicles (FCHEVs), which considers not only the fuel consumption, but also the degradation of the fuel cell in order to optimise the overall running cost of the vehicle. This work is believed to be the first of its kind to quantify effect of decisions made by the EMS on the fuel cell degradation, inclusive of multiple causes of voltage degradation. The performance of this new strategy is compared in simulation to a recent strategy from the literature designed solely to optimise the fuel consumption. It is found that the inclusion of the degradation metrics results in a 20% increase in fuel cell lifetime for only a 3.7% increase in the fuel consumption, meaning that the overall running cost is reduced by 9%. In addition to direct implementation on board a vehicle, this technique for optimising the degradation alongside the fuel consumption also allows alternative vehicle designs to be compared in an unbiased way. In order to demonstrate this, the novel optimisation technique is subsequently used to compare alternative system designs in order to identify the optimal economic sizing of the fuel cell and battery pack. It is found that the overall running cost can be minimised by using the smallest possible fuel cell stack that will satisfy the average power requirement of the duty cycle, and by using an oversized battery pack to maximise the fuel cell effciency and minimise the transient loading on the stack. This research was undertaken at Loughborough University as part of the Doctoral Training Centre (DTC) in Hydrogen, Fuel Cells and Their Applications in collaboration with the University of Birmingham and Nottingham University and with sponsorship from HORIBA-MIRA (Nuneaton, UK). A Microcab H4 test vehicle has been made available for use in testing for this research which was previously used for approximately 2 years at the University of Birmingham. The Microcab H4 is a small campus based vehicle designed for passenger transport and mail delivery at low speeds as seen on a university campus. It has a top speed of approximately 30mph, and is fitted with a 1.2kW fuel cell and a 2kWh battery pack