Review on stationary CPT technologies and coil designs for EVs

In the recent decade, the driving range of pure EVs with zero emission target has become a popular topic as the massive battery requirement for longer distance travels means higher vehicle cost and longer time of recharging periods. Stationary CPT charging solutions could be an alternative to reduce EVs weight, size and energy storage unit costs. Fortunately, with progressive success of low-power CPT charging applications proposed to be commercially produced in the past decade, hundreds of kilowatts level high-power CPT charging techniques for EVs are more and more expected to be an optimally suitable solution for recharging EV batteries, providing higher propulsion and delivering continuously longer driving range in the next generations of the EVs. The idea of deploying inductive coupling for EVs has acquired a lot of attentions in the last decade due to the contributions and advancements of power electronics, switching power supply, semiconductors, microprocessors, electrochemistry, material sciences, control technologies, electromagnetics and so on, despite many challenges to be addressed including EV manufacturing integration with CPT system under the chassis, infrastructure difficulties, system maintenance on both vehicle and transmitting ground sides, actual CPT performance with real-time coupling on real-world road. In order to ensure the realization and enhance the sustainability in transportation sector with the emerging CPT ideas, currently the stationary CPT charging solutions based on inductive power transfer (IPT) have been developed from laboratory level as a first step to the practical tests of commercial realizations. In a few industrial fields nowadays, some of the proposed CPT technologies with specific coupler coil designs have been expected for real-world applications. This article presents a state of the art of the CPT technologies and focuses on reviewing current coil designs for high-power contactless energy transfer for EVs in the literature

Control of wireless power transfer system for dynamic charging of electric vehicles

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Improved Design of Wireless Electrical Energy Transfer System for Various Power Applications

This thesis introduces a state-of-the-art review of existing wireless power transfer (WPT) technologies with a detailed comparison and presents the limitations of the inductive power transfer system through simulation and practical analyses. This thesis also presents the expanded use of the high-frequency analysis tool, known as FEKO, and the novel application of frequency response analyser (FRA) with various simulations and practical demonstrations for enhancing the design and maintenance of WPT systems

Optimum Modelling Of Flux-pipe Resonant Coils For Static And Dynamic Bidirectional Wireless Power Transfer System Applicable To Electric Vehicles

Wireless power transfer (WPT) technology enables the transfer of electrical power from the electric grid to the electric vehicles across an airgap using electromagnetic fields with the help of wireless battery chargers. WPT technology addresses most problems associated with the “plug-in” method of charging EVs like vandalization, system power losses, and safety problems due to hanging cables and opened electrical contact in addition to the flexibility of charging electric vehicles while in a static or dynamic mode of operation. Significant research has been undertaken over the years in the development of efficient WPT topologies applicable to electric vehicles. A preliminary review of these revealed that the ferrite core WPT is a promising and efficient method of charging electric vehicles. The charging method is suitable for wireless charging of electric vehicles because of its low cost, high efficiency and high power output. This research proposed the use of the flux-pipe model as a suitable ferrite core, magnetic resonance coupled-based WPT system for the charging of the electric vehicle. The traditional flux-pipe model has some specific benefits which include high coupling coefficient, high misalignment tolerance and high efficiencies under misalignment conditions. However, it has a major drawback of low power output due to the generation of an equal amount of useful and non-useful fluxes. A set of governing equations guiding the performance output of a WPT system was presented. It was identified that the losses in the WPT system can be minimized by reducing the value of the maximum magnetic flux density while the power output and efficiency can be increased by increasing the value of the coupling factor and quality factor. Based on these findings, 3-D finite element modelling was employed for the optimal design and analysis of a typical flux-pipe model for higher coupling strength, high power output and low losses. The magnetic coupling performance of flux-pipe resonant coils was enhanced with an increased number of turns along the core length relative to increasing the width of each coil turns along the coil width. The high power transfer and efficiency was attained by splitting of the coil windings into two in order to reduce intrinsic coil resistances; copper sheet was employed as a shielding material in order to reduce the eddy current losses and finally, an air gap was introduced in the ferrite core in order to reduce the core losses and invariably increased the amount of excitation current required to drive the core into saturation. The proposed optimization methodology results in the creation of two models for application in static and dynamic charging operations respectively. From the simulation results presented, the model designed for static charging operations can transfer up to 11 kW of power across the airgap at a coil-to-coil efficiency of 99.12% while the model design for dynamic charging of electric vehicles can transfer up to 13 kW of power across the airgap at a coil-to-coil efficiency of 98.64% without exceeding the average limit specified for the exposure of human body to electromagnetic fields

Bidirectional Electric Vehicles Service Integration in Smart Power Grid with Renewable Energy Resources

As electric vehicles (EVs) become more popular, the utility companies are forced to increase power generations in the grid. However, these EVs are capable of providing power to the grid to deliver different grid ancillary services in a concept known as vehicle-to-grid (V2G) and grid-to-vehicle (G2V), in which the EV can serve as a load or source at the same time. These services can provide more benefits when they are integrated with Photovoltaic (PV) generation. The proper modeling, design and control for the power conversion systems that provide the optimum integration among the EVs, PV generations and grid are investigated in this thesis. The coupling between the PV generation and integration bus is accomplished through a unidirectional converter. Precise dynamic and small-signal models for the grid-connected PV power system are developed and utilized to predict the system’s performance during the different operating conditions. An advanced intelligent maximum power point tracker based on fuzzy logic control is developed and designed using a mix between the analytical model and genetic algorithm optimization. The EV is connected to the integration bus through a bidirectional inductive wireless power transfer system (BIWPTS), which allows the EV to be charged and discharged wirelessly during the long-term parking, transient stops and movement. Accurate analytical and physics-based models for the BIWPTS are developed and utilized to forecast its performance, and novel practical limitations for the active and reactive power-flow during G2V and V2G operations are stated. A comparative and assessment analysis for the different compensation topologies in the symmetrical BIWPTS was performed based on analytical, simulation and experimental data. Also, a magnetic design optimization for the double-D power pad based on finite-element analysis is achieved. The nonlinearities in the BIWPTS due to the magnetic material and the high-frequency components are investigated rely on a physics-based co-simulation platform. Also, a novel two-layer predictive power-flow controller that manages the bidirectional power-flow between the EV and grid is developed, implemented and tested. In addition, the feasibility of deploying the quasi-dynamic wireless power transfer technology on the road to charge the EV during the transient stops at the traffic signals is proven

Design and performance evaluation of different power pad topologies for electric vehicles wireless charging systems

Range limitations and charging of electric vehicles (EVs) are major concerns in the modern electrified transportation systems. In this thesis, design and performance analysis of three power pads considered for EV’s wireless charging systems are carried out. In particular, a comparative performance analysis is conducted for circular and double D (DD) power pads, and a new power pad named DDC power pad is designed by combining these two power pads. Wireless charging systems of EV’s are developed, mainly based on the inductive power transfer (IPT) system where the power is transferred through electromagnetic induction. A systematic approach to power pad design is presented in detail and the Society of Automotive Engineers (SAE) recommended practice J2954 is followed for designing the physical dimension of these power pads. To this end, Finite Element Analysis (FEA) tool ANSYS Maxwell 3D is used for simulation. Extensive simulation studies are carried out to verify the efficiency of the proposed DDC power pad. It is found that the proposed DDC power pad offers significantly improved performance compared to the existing circular and DD power pads under various misaligned positions

Design optimization of contactless power transfer systems for electric vehicles using electromagnetic resonant coupling

Contactless power transfer (CPT) systems have been gaining considerable attention and have achieved tremendous technology advancements across a wide variety of utilizations in the past decade. CPT technologies offer promising advantages and open up new avenues for development of numerous real-world applications. Of particular importance is the implementation of CPT systems on the charging of electric vehicles (EV), which are considered as a sustainable alternative that will effectively address global fossil energy scarcity and climate change issues in the future. The overarching aim of this thesis is to investigate and improve the operation performance of CPT systems for contactless EV charging. Optimized high-performance CPT systems are expected to be the ultimate goal for EV wireless charging in the following century. In the CPT applications, some certain characteristic outputs and parameters such as overall system efficiency, RMS power transfer, air gap and resonant frequency are considered as key performance metrics to be addressed. These crucial metrics and properties have been emphasized throughout this thesis. The electromagnetic resonant coupling technique has been put forward and adopted for most designed prototypes in this thesis in order to optimize the overall performance of CPT systems. The research methodology development, model designs, implementations and results analysis of the thesis are undertaken from the perspective of both power electronics and electromagnetics towards achieving the main objectives of the research. With focuses on overall system efficiency, real transfer power to load, air gap, frequency, magnetic coupler design, shielding materials, inner shielding distance and misalignment characteristics, a range of studies have been conducted in the thesis based on the proposed methodology, enhanced simulation models and laboratory prototypes. A number of important contributions have been made by the thesis. The four most significant contributions are: Firstly, the originally developed methodology for the CPT research of the thesis – the research flowchart system based on the preliminary natural resonant frequency probe and anticipation method. This uniquely proposed method for this thesis has been used to effectively probe, track and narrow down the most appropriate resonant frequency range to be chosen for CPT systems to perform with, towards reaching an optimized status of electromagnetic resonant coupling in terms of CPT technology-based EV charging. Secondly, the magnetic coupler modular-based CPT designs for investigating overall system performance optimization. As a result, in the thesis, a novel small-sized CPT prototype that is based on a geometrically improved H-shaped magnetic coupler, with ferromagnetic cores, passive aluminium shielding, an SS compensation topology and electromagnetic resonant coupling, has been proposed as an optimal design solution. Thirdly, approximating a CPT system to operate in close proximity to its calculated natural resonant frequency point by tuning and controlling system operating frequency could effectively lead to an overall system performance optimization most of the time in practical applications using electromagnetic resonant coupling, whereas setting the system operating frequency exactly at its calculated natural resonant frequency to make the system maximally operate at an extreme state of magnetic resonance may only produce a partial optimization from perspective of the system parameters and outputs. Fourthly, reasonable trade-offs between performance metrics are required to be considered and evaluated in order to achieve a feasible overall CPT system optimization. Through the detailed analysis of the results, model outcome comparisons, explanations on findings, limitation discussions and holistic system evaluations, this thesis is devoted to report and provide a series of newly proposed solutions and innovatively designed CPT systems. These solutions are supported by empirical findings, conclusions and contributions, which may encourage further pursuits of system performance optimizations for high-power high-frequency CPT charging technologies applied for future EV, despite methodological limitations, experiment restrictions and external uncertainties

An empirical survey on wireless inductive power pad and resonant magnetic field coupling for in-motion EV charging system

EVs are the recent emerging automotive technology in the transportation sector to reduce the CO2 emission from the internal combustion engine. The issues in EVs technology development are battery tube capacity, heavy-size batteries, fast charging, and safe charging infrastructure. The dynamic wireless charging technology shows a suitable alternative to address the charging system-related issues in EV. However, a limited number of review studies are conducted to specifically address the wireless charging pad design challenges. The wireless inductive power pad and magnetic coupling circuit design are the main factors to decide the performance of the DWPT system. This review analyzes the current developments and challenges associated with wireless charging pad design. Further, this study investigates the potential parameters which improve the performance of a DWPT system to increase the distance traveled (mileage). First, this paper discusses WRIPT technology for DWPT EV charging application, and several parameters affecting the PTE are examined. Also, the aids factors considered for designing the DWPT power pad and different magnetic resonance coupling topologies are presented. In addition, the performance evaluation of the WRIPT power pad, with in-motion testing from the major findings in earlier studies is discussed. Finally, the challenges and opportunities of the WRIPT power pad for in-motion EV charging applications are also addressed. The current state of the art of DWPT and its future directions to make DWPT EV charging systems a full-fledged method are highlighted.Web of Science114693466

Wireless Power Transfer For Biomedical Applications

In this research wireless power transfer using near-field inductive coupling is studied and investigated. The focus is on delivering power to implantable biomedical devices. The objective of this research is to optimize the size and performance of the implanted wireless biomedical sensors by: (1) proposing a hybrid multiband communication system for implantable devices that combines wireless communication link and power transfer, and (2) optimizing the wireless power delivery system. Wireless data and power links are necessary for many implanted biomedical devices such as biosensors, neural recording and stimulation devices, and drug delivery and monitoring systems. The contributions from this research work are summarized as follows: 1. Development of a combination of inductive power transfer and antenna system. 2. Design and optimization of novel microstrip antenna that may resonate at different ultra-high frequency bands including 415 MHz, 905 MHz, and 1300MHz. These antennas may be used to transfer power through radiation or send/receive data. 3. Design of high-frequency coil (13.56 MHz) to transfer power and optimization of the parameters for best efficiency. 4. Study of the performance of the hybrid antenna/coil system at various depths inside a body tissue model. 5. Minimizing the coupling effect between the coil and the antenna through addressed by optimizing their dimensions. 6. Study of the effects of lateral and angular misalignment on a hybrid compact system consisting of coil and antenna, as well as design and optimize the coilâs geometry which can provide maximum power efficiency under misalignment conditions. 7. Address the effects of receiver bending of a hybrid power transfer and communication system on the communication link budget and the transmitted power. 8. Study the wireless power transfer safety and security systems