Nonlinear control of an exoskeleton seven degrees of freedom robot to realize an active and passive rehabilitation tasks

This doctoral thesis proposes the developments of an exoskeleton robot used to rehabilitate patients with upper-limb impairment, named ETS-MARSE robot. The developments included in this work are the design, and validation of a kinematic inverse solution and nonlinear control strategy for an upper limb exoskeleton robot. These approaches are used in passive and active rehabilitation motion in presence of dynamics and kinematics uncertainties and unexpected disturbances. Considering the growing population of post-stroke victims, there is a need to improve accessibility to physiotherapy by using the modern robotic rehabilitation technology. Recently, rehabilitation robotics attracted a lot of attention from the scientific community since it is able to overcome the limitations of conventional physical therapy. The importance of the rehabilitation robot lies in its ability to provide intensive physiotherapy for a long period time. The measured data of the robot allows the physiotherapist to accurately evaluate the patient’s performance. However, these devices are still part of an emerging area and present many challenges compared to the conventional robotic manipulators, such as the high nonlinearity, dimensional (high number of DOFs) and unknown dynamics (uncertainties). These limitations are provoked due to their complex mechanical structure designed for human use, the types of assistive motion, and the sensitivity of the interaction with a large diversity of human wearers. As a result, these conditions make the robot system vulnerable to dynamic uncertainties and external disturbances such as saturation, friction forces, backlash, and payload. Likewise, the interaction between human and the exoskeleton make the system subjected to external disturbances due to different physiological conditions of the subjects like the different weight of the upper limb for each subject. During a rehabilitation movement, the nonlinear uncertain dynamic model and external forces can turn into unknown function that can affect the performance of the exoskeleton robot. The main challenges addressed in this thesis are firstly to design a human inverse kinematics solution to perform a smooth movement similar to natural human movement (human-like motion). Secondly, to develop controllers characterized by a high-level of robustness and accuracy without any sensitivity to uncertain nonlinear dynamics and unexpected disturbances. This will give the control system more flexibility to handle the uncertainties and parameters’ variation in different modes of rehabilitation motion (passive and active)

Integral admittance shaping: A unified framework for active exoskeleton control

© 2015 Elsevier B.V. Current strategies for lower-limb exoskeleton control include motion intent estimation, which is subject to inaccuracies in muscle torque estimation as well as modeling error. Approaches that rely on the phases of a uniform gait cycle have proven effective, but lack flexibility to aid other kinds of movement. This research aims at developing a more versatile control that can assist the lower limbs independently of the movement attempted. Our control strategy is based on modifying the dynamic response of the human limbs, specifically their mechanical admittance. Increasing the admittance makes the lower limbs more responsive to any muscle torque generated by the human user. We present Integral Admittance Shaping, a unified mathematical framework for: (a) determining the desired dynamic response of the coupled system formed by the human limb and the exoskeleton, and (b) synthesizing an exoskeleton controller capable of achieving said response. The present control formulation focuses on single degree-of-freedom exoskeleton devices providing performance augmentation. The algorithm generates a desired shape for the frequency response magnitude of the integral admittance (torque-to-angle relationship) of the coupled system. Simultaneously, it generates an optimal feedback controller capable of achieving the desired response while guaranteeing coupled stability and passivity. The potential effects of the exoskeleton's assistance are motion amplification for the same joint torque, and torque reduction for the same joint motion. The robustness of the derived exoskeleton controllers to parameter uncertainties is analyzed and discussed. Results from initial trials using the controller on an experimental exoskeleton are presented as well

Design of a 4-DOF grounded exoskeletal robot for shoulder and elbow rehabilitation

The number of cerebrovascular and neuromuscular diseases is increasing in parallel with the rising average age of the world’s population. Since the shoulder anatomy is complex, the number of rehabilitation robots for shoulder movements is limited. This paper presents the mechanical design, control, and testing of 4 degrees of freedom (DOF) grounded upper limb exoskeletal robot. It is capable of four different therapeutic exercises (passive, active assistive, isotonic, and isometric). During the mechanical design, the forces to be exposed to the robot were determined and after the design, the system was tested with strength analysis. Also, a low-cost electromyograph device was developed and integrated into the system to measure muscular activation for feedback and instantaneously muscle activation control for the physiotherapist during the therapy. The system can be used for rehabilitation on the shoulder and elbow.  A PID controller for position-controlled exercises was developed. The test results were presented in terms of simulation and the real system for passive exercise. According to the test results, the developed system can perform the passive exercise and can be used for other therapeutic exercises as well

Novel Robust Control of a 7-DOF Exoskeleton Robot

This paper proposes a novel robust control method for the control of a 7-DOF exoskeleton robot. The external disturbances and unknown dynamics in the form of friction forces, different upper-limb\u27s mass, backlash, and input saturation make robot unstable, which prevents the robot from correctly following the defined path. A new fractional sliding mode controller (NFSMC) is designed, which is robust against unknown dynamic and external disturbances. Fractional PID controller (FPID) has high trajectory tracking, but it is not robust against external disturbances. Therefore, by combining NFSMC and FPID controllers, a new compound fractional PID sliding mode controller (NCFPIDSMC) is proposed, which benefits high trajectory tracking of FPID and robustness of NFSMC. The stability of the proposed control method is verified by Lyapunov theory. A random noise is applied in order to confirm the robustness of the proposed control method

Development of Novel Compound Controllers to Reduce Chattering of Sliding Mode Control

The robotics and dynamic systems constantly encountered with disturbances such as micro electro mechanical systems (MEMS) gyroscope under disturbances result in mechanical coupling terms between two axes, friction forces in exoskeleton robot joints, and unmodelled dynamics of robot manipulator. Sliding mode control (SMC) is a robust controller. The main drawback of the sliding mode controller is that it produces high-frequency control signals, which leads to chattering. The research objective is to reduce chattering, improve robustness, and increase trajectory tracking of SMC. In this research, we developed controllers for three different dynamic systems: (i) MEMS, (ii) an Exoskeleton type robot, and (iii) a 2 DOF robot manipulator. We proposed three sliding mode control methods such as robust sliding mode control (RSMC), new sliding mode control (NSMC), and fractional sliding mode control (FSMC). These controllers were applied on MEMS gyroscope, Exoskeleton robot, and robot manipulator. The performance of the three proposed sliding mode controllers was compared with conventional sliding mode control (CSMC). The simulation results verified that FSMC exhibits better performance in chattering reduction, faster convergence, finite-time convergence, robustness, and trajectory tracking compared to RSMC, CSMC, and NSFC. Also, the tracking performance of NSMC was compared with CSMC experimentally, which demonstrated better performance of the NSMC controller

Command Filter Backstepping Sliding Model Control for Lower-Limb Exoskeleton

A command filter adaptive fuzzy backstepping control strategy is proposed for lower-limb assisting exoskeleton. Firstly, the human-robot model is established by taking the human body as a passive part, and a coupling torque is introduced to describe the interaction between the exoskeleton and human leg. Then, Vicon motion capture system is employed to obtain the reference trajectory. For the purpose of obviating the “explosion of complexity” in conventional backstepping, a second-order command filter is introduced into the sliding mode control strategy. The fuzzy logic systems (FLSs) are also applied to handle with the chattering problem by estimating the uncertainties and disturbances. Furthermore, the stability of the closed-loop system is proved based on the Lyapunov theory. Finally, simulation results are presented to illustrate the effectiveness of the control strategy

A 4-DOF Upper Limb Exoskeleton for Physical Assistance: Design, Modeling, Control and Performance Evaluation

Wheelchair mounted upper limb exoskeletons offer an alternative way to support disabled individuals in their activities of daily living (ADL). Key challenges in exoskeleton technology include innovative mechanical design and implementation of a control method that can assure a safe and comfortable interaction between the human upper limb and exoskeleton. In this article, we present a mechanical design of a four degrees of freedom (DOF) wheelchair mounted upper limb exoskeleton. The design takes advantage of non-backdrivable mechanism that can hold the output position without energy consumption and provide assistance to the completely paralyzed users. Moreover, a PD-based trajectory tracking control is implemented to enhance the performance of human exoskeleton system for two different tasks. Preliminary results are provided to show the effectiveness and reliability of using the proposed design for physically disabled people

Design and Evaluation of the LOPES Exoskeleton Robot for Interactive Gait Rehabilitation

This paper introduces a newly developed gait rehabilitation device. The device, called LOPES, combines a freely translatable and 2-D-actuated pelvis segment with a leg exoskeleton containing three actuated rotational joints: two at the hip and one at the knee. The joints are impedance controlled to allow bidirectional mechanical interaction between the robot and the training subject. Evaluation measurements show that the device allows both a "pa- tient-in-charge" and "robot-in-charge" mode, in which the robot is controlled either to follow or to guide a patient, respectively. Electromyography (EMG) measurements (one subject) on eight important leg muscles, show that free walking in the device strongly resembles free treadmill walking; an indication that the device can offer task-specific gait training. The possibilities and limitations to using the device as gait measurement tool are also shown at the moment position measurements are not accurate enough for inverse-dynamical gait analysis