An Accurate Virtual Signal Injection Control of MTPA for IPMSM with Fast Dynamic Response

A maximum torque per ampere (MTPA) control based on virtual signal injection for interior permanent magnet synchronous motor (IPMSM) with fast dynamic response is proposed in this paper. A small square wave signal is mathematically injected into current angle for accurately tracking MTPA points. The extracted derivative of elctromagnetic torque is utilized to compensate the initially set current angle to the real MTPA operation current angle. Due to the absence of bandpass and lowpass filters which are essential in the sinusoidal injected signal scheme, this method shows good dynamic response. By incorporating a modified equation for the torque after signal injection, the steady-state accuracy is also enhanced. The d- and q-axes current references are obtained through the current vector magnitude and optimal current angle instead of using the torque equation with nominal motor parameters, which guarantees the accuracy of the output torque. The proposed scheme is parameter independent and no real signal is injected to the current or voltage command. Thus, the problems of high-frequency signal injection method are avoided. A prototype is set up and experiments are carried out to verify effectiveness and robustness of the proposed control scheme

Adaptive Torque Estimation for an IPMSM with Cross-Coupling and Parameter Variations

This paper presents a new adaptive torque estimation algorithm for an interior permanent magnet synchronous motor (IPMSM) with parameter variations and cross-coupling between d- and q-axis dynamics. All cross-coupled, time-varying, or uncertain terms that are not part of the nominal flux equations are included in two equivalent mutual inductances, which are described using the equivalent d- and q-axis back electromotive forces (EMFs). The proposed algorithm estimates the equivalent d- and q-axis back EMFs in a recursive and stability-guaranteed manner, in order to compute the equivalent mutual inductances between the d- and q-axes. Then, it provides a more accurate and adaptive torque equation by adding the correction terms obtained from the computed equivalent mutual inductances. Simulations and experiments demonstrate that torque estimation errors are remarkably reduced by capturing and compensating for the inherent cross-coupling effects and parameter variations adaptively, using the proposed algorithm.111Ysciescopu

Self-Learning MTPA Control of Interior Permanent-Magnet Synchronous Machine Drives Based on Virtual Signal Injection

This paper describes a simple but effective novel self-learning maximum torque per ampere (MTPA) control scheme for interior permanent-magnet synchronous machine (IPMSM) drives to achieve fast dynamic response in tracking the MTPA points without accurate prior knowledge of machine parameters. The proposed self-learning control (SLC) scheme generates the optimal d-axis current command for MTPA operation after training. Virtual signal injection control (VSIC), which has been recently developed as a novel parameter-independent MTPA points tracking scheme, is utilized to train the SLC and compensate the error of the SLC during its operation. In this way, the proposed SLC can achieve the MTPA operation accurately with fast response and the online training of the SLC will not affect MTPA operation of IPMSM drives. The proposed control scheme is verified by simulations and experiments under various operation conditions on a prototype IPMSM drive system

Maximum Torque per Ampere Control of Permanent Magnet Assisted Synchronous Reluctance Motor: An Experimental Study

In recent times, permanent magnet assisted synchronous reluctance motors (PMaSRM) have been considered as suitable traction motors for electric vehicle applications. In this type of machine, where the share of reluctance torque is more significant than the excitation torque, it is more appropriate to use a control strategy that can fully utilize the reluctance torque. This paper deals with a new structure of permanent magnet-assisted synchronous reluctance motors that was designed and manufactured in a previous study. This paper suggests applying, in a first study, a constant parameter maximum torque per ampere (MTPA) strategy to make a contribution towards the control of such structure that is becoming increasingly attractive in the field of electric transportation. This method is usually used to control interior permanent magnet synchronous motors to minimize the copper losses of the system. Before implementing and simulating this method, the mathematical models of the suggested motor and the inverter are given. An experimental study is conducted on a small-scale 1 kW prototype PMaSRM using a MicrolabBox Dspace to test and examine the proposed control. Simulation and experimental results are presented in this article in order to verify the validity of the developed control strategy

DC-current injection with minimum torque ripple in interior permanent-magnet synchronous motors

Several proposals based on dc-current injection have been reported for estimating the stator winding resistance in induction machines, and recently extended for synchronous machines. Tracking this resistance can be very useful, e.g., for thermal monitoring or preserving control dynamics. In surface-mounted permanent-magnet synchronous machines (PMSMs), it is possible to inject a dc component in the d -axis, without perturbing the torque. However, it has been claimed that, for synchronous machines with saliency, it is not possible to avoid the torque ripple due to such injection. This letter proposes optimum reference currents to impose dc current in three-phase interior PMSMs while minimizing to practically zero its associated torque ripple. Namely, the dc signal is injected in combination with a suitable second-order harmonic so that the stator current space vector follows the constant-torque locus, while the fundamental is set according to the maximum-torque-per-ampere strategy. Experimental results validate the theory.Agencia Estatal de Investigación | Ref. DPI2016-75832-

MTPA control of IPMSM drives based on virtual signal injection considering machine parameter variations

Due to parameter variations with stator currents, the derivatives of machine parameters with respect to current angle or d-axis current are not zero. However, these derivative terms are ignored by most of mathematical model based efficiency optimized control schemes. Therefore, even though the accurate machine parameters are known, these control schemes cannot calculate the accurate efficiency optimized operation points. In this paper, the influence of these derivative terms on maximum torque per ampere (MTPA) control is analyzed and a method to take into account these derivative terms for MTPA operation is proposed based on the recently reported virtual signal injection control (VSIC) method for interior permanent magnet synchronous machine (IPMSM) drives. The proposed control method is demonstrated by both simulations and experiments under various operating conditions on prototype IPMSM drive systems

Mathematical Approaches to Modeling, Optimally Designing, and Controlling Electric Machine

Optimal performance of the electric machine/drive system is mandatory to improve the energy consumption and reliability. To achieve this goal, mathematical models of the electric machine/drive system are necessary. Hence, this motivated the editors to instigate the Special Issue “Mathematical Approaches to Modeling, Optimally Designing, and Controlling Electric Machine”, aiming to collect novel publications that push the state-of-the art towards optimal performance for the electric machine/drive system. Seventeen papers have been published in this Special Issue. The published papers focus on several aspects of the electric machine/drive system with respect to the mathematical modelling. Novel optimization methods, control approaches, and comparative analysis for electric drive system based on various electric machines were discussed in the published papers

NOVEL MODELING, TESTING AND CONTROL APPROACHES TOWARDS ENERGY EFFICIENCY IMPROVEMENT IN PERMANENT MAGNET SYNCHRONOUS MOTOR AND DRIVE SYSTEMS

This thesis investigates energy efficiency improvement in permanent magnet synchronous motor (PMSM) and drive system to achieve high–performance drive for practical industrial and primarily, traction applications. In achieving improved energy efficiency from a system level, this thesis proposes: (1) Accurate modeling and testing of loss components in PMSM considering inverter harmonics; (2) Easy–to–implement, accurate parameter determination techniques to understand variations in motor parameters due to saturation, cross–saturation and temperature; and (3) Control methodologies to improve system level efficiency considering improved loss models and parameter variations. An improved loss model to incorporate the influence of motor–drive interaction on the motor losses is developed by taking time and space harmonics into account. An improved winding function theory incorporating armature reaction fields due to fundamental and harmonic stator magnetic fields is proposed to calculate the additional harmonic losses in the PMSM. Once all contributing losses in the motor are modelled accurately, an investigation into control variables that affect the losses in the motor and inverter is performed. Three major control variables such as DC link voltage, switching frequency and current angle are chosen and the individual losses in the motor and inverter as well as the system losses are studied under varying control variables and wide operating conditions. Since the proposed loss as well as efficiency modeling involves machine operation dependent parameters, the effects of parameter variation on PMSM due to saturation and temperature variation are investigated. A recursive least square (RLS) based multi–parameter estimation is proposed to identify all the varying parameters of the PMSM to improve the accuracy and validity of the proposed model. The impact of losses on these parameters as well as the correct output torque considering the losses are studied. Based on the proposed loss models, parameter variations and the investigation into control variables, an off–line loss minimization procedure is developed to take into account the effects of parameter variations. The search–based procedure generates optimal current angles at varying operating conditions by considering maximization of system efficiency as the objective. In order to further simplify the consideration of parameter variations in real–time conditions, an on–line loss minimization procedure using DC power measurement and loss models solved on–line using terminal measurements in a PMSM drive is proposed. A gradient descent search–based algorithm is used to calculate the optimal current angle corresponding to maximum system efficiency from the input DC power measurement and output power based on the loss models. During the thesis investigations, the proposed models and control techniques are extensively evaluated on a laboratory PMSM drive system under different speeds, load conditions, and temperatures

Field Oriented Sliding Mode Control of Surface-Mounted Permanent Magnet AC Motors: Theory and Applications to Electrified Vehicles

Permanent magnet ac motors have been extensively utilized for adjustable-speed traction motor drives, due to their inherent advantages including higher power density, superior efficiency and reliability, more precise and rapid torque control, larger power factor, longer bearing, and insulation life-time. Without any proportional-and-integral (PI) controllers, this paper introduces novel first- and higher-order field-oriented sliding mode control schemes. Compared with the traditional PI-based vector control techniques, it is shown that the proposed field oriented sliding mode control methods improve the dynamic torque and speed response, and enhance the robustness to parameter variations, modeling uncertainties, and external load perturbations. While both first- and higher-order controllers display excellent performance, computer simulations show that the higher-order field-oriented sliding mode scheme offers better performance by reducing the chattering phenomenon, which is presented in the first-order scheme. The higher-order field-oriented sliding mode controller, based on the hierarchical use of supertwisting algorithm, is then implemented with a Texas Instruments TMS320F28335 DSP hardware platform to prototype the surface-mounted permanent magnet ac motor drive. Last, computer simulation studies demonstrate that the proposed field-oriented sliding mode control approach is able to effectively meet the speed and torque requirements of a heavy-duty electrified vehicle during the EPA urban driving schedule