Securing IT/OT Links for Low Power IIoT Devices:Design considerations for industry 4.0

Manufacturing is facing a host of new security challenges due to the convergence of information technology (IT) and operational technology (OT) in the industry. This article addresses the challenges that arise due to the use of low power Industrial Internet of Things (IIoT) devices in modular manufacturing systems of Industry 4.0. First, we analyze security challenges concerning the manufacturing execution system (MES) and programmable logic controllers (PLC) in IIoT through a selective literature review. Second, we present an exploratory case study to determine a protocol for cryptographic key management and key exchange suitable for the Smart Production Lab of Aalborg University (a learning cyber-physical factory). Finally, we combine the findings of the case study with a quality function deployment (QFD) method to determine design requirements for Industry 4.0. We identify specific requirements from both the high-level domain of factory capabilities and the low-level domain of cryptography and translate requirements between these domains using a QFD analysis. The recommendations for designing a secure smart factory focus on how security can be implemented for low power and low-cost IIoT devices. Even though there have been a few studies on securing IT to OT data exchange, we conclude that the field is not yet in a state where it can be applied in practice with confidence

Teollisen Internetin käyttöönotto automaatiolaitteissa

Industrial Internet is a term that is used to describe digitalization of industry. It is a research direction in Finland, where there are already various groups studying it. Despite this, the term Industrial Internet is still relatively vague and there is a lack of concreteness around the topic. The objective of this thesis is to explore the current status of Industrial Internet and study the capabilities of automation devices from an Industrial Internet point of view. I explore Industrial Internet through a literary review where I study various use cases. The use cases of Industrial Internet are divided into two main types: platform centric and machine to machine (M2M) communication centric. The use cases provide a list of characteristics and requirements for Industrial Internet from these two perspectives. General requirements are, for example scalability and flexibility, which are achieved through various IT technologies, such as Service-Oriented-Architecture. This thesis also consists of a practical part where I configured the control logic and data collection for a test bed that simulates drop tests of active magnetic bearings. The control logic consists of a programmable logic controller and corresponding software. The data collection consists of software for collecting and analyzing measurement data and the measuring equipment. After the literary review and practical part, I propose the creation of a cloud based Industrial Internet platform around the active magnetic test bed. The purpose of the platform is to provide a direction for further research. The creation of the platform consists of two phases: first phase includes the creation of the platform so that the test bed achieves current functionality but cloud based. The second phase consists of changing the platform to meet the requirements of the literature review. The end results will be an application independent system solution for Industrial Internet.Teollinen Internet on termi, jolla kuvataan teollisuuden digitalisaatiota. Aihe on kasvavan kiinnostuksen kohde ja esim. Suomessa on useita tahoja, jotka panostavat aiheen tutkimukseen. Siltikin Teollinen Internet on käsitteenä epäselvä ja sitä vaivaa konkretian puute. Tämän työn tarkoituksena on tutustua Teollisen Internetin nykytilaan ja automaatiolaitteiden ominaisuuksiin Teollisen Internetin näkökulmasta. Teollisen Internetin esimerkit jakautuvat pääasiassa kahteen luokkaan: alustalähtöisiin ja koneiden väliseen kommunikaatioon (M2M-kommunikaatio). Esimerkit tarjoavat listan ominaisuuksia ja vaatimuksia Teolliselle Internetille kummastakin näkökulmasta. Yleisiä ominaisuuksia ovat esimerkiksi skaalattavuus ja joustavuus, jotka saavutetaan erilaisilla tietoteknisillä vaatimuksilla, esim. palvelukeskeisellä arkkitehtuurilla. Lisäksi työhön kuuluu käytännön osuus, jossa kirjoitin ohjainlogiikan ja datankeräyksen testilaitteeseen, joka simuloi aktiivimagneettilaakerien pudotuskokeita. Ohjainlogiikka koostui PLC-laitteesta ja siihen liittyvistä ohjelmistoista. Datan keräys koostui mittausdatan keräykseen ja purkamiseen vaadittavista ohjelmistoista sekä laitteistosta. Kirjallisuudesta kerättyjen vaatimusten ja käytännön kokemuksien perusteella esitän pilvipohjaisen, Teolliseen Internetiin suunnatun ohjelmistoalustan kehittämistä testilaitteen ympärille. Ohjelmistoalusta voi toimia yliopistollisen jatkotutkimuksen pohjana. Ohjelmistoalustan toteuttaminen tapahtuu kahdessa vaiheessa: ensimmäisessä vaiheessa kehitetään pilvipohjainen alusta, joka saavuttaa testilaitteiston nykyisen toiminnallisuuden. Toisessa vaiheessa ohjelmistoalusta muutetaan vastaamaan Teollisen Internetin vaatimuksia, jolla saavutetaan sovellusriippumaton järjestelmäratkaisu

Hybrid System of Distributed Automation

One of the most important tendencies in the development of the industrial automation is the application of intelligent control systems within factories, which focuses heavily on networked architectures. Following this line of thinking, the goal of this dissertation resumes itself in the implementation of a distributed system that controls two physical processes, where the system components not only trade information between each other, but also have that same information be accessible remotely and within HMI equipment. The controllers were conceptualized to offer different functional modes with high customization available. This system also takes resource of an OPC server, so it allows, not only the communication between different manufacturer PLC controllers but also the connection with remotes clients The implemented remote clients hold the intent of demonstrating the versatility of this architecture and are, namely, an operational historian that registers information and a data viewer, which allows the use of more advanced methods of monitoring

Specification of the PERFoRM architecture for the seamless production system reconfiguration

The world is assisting to the fourth industrial revolution, with several domains of science and technology being strongly developed and, specially, being integrated with each other, allowing to build evolvable complex systems. Data digitization, big-data analysis, distributed control, Industrial Internet of Things, Cyber-Physical Systems and self-organization, amongst others, are playing an important role in this journey. This paper considers the best practices from previous successful European projects addressing distributed control systems to develop an innovative architecture that can be industrially deployed. For this purpose, a particular design process has to be addressed in order to consider the requirements and functionalities from various use cases. To investigate the known practices, four use cases are enlighted in this paper, which cover a wide spectrum of the European industrial force, as well as industrial standards to support a smooth migration from traditional systems to the emergent distributed systems.info:eu-repo/semantics/publishedVersio

HUMAN MACHINE INTERFACE DESIGN OF INDUSTRIAL AUTOMATED MACHINE USING SIMATIC SCADA SYSTEM

In an industrial world full of technological advancements where competitiveness is the essential objective, automation has become a fundamental necessity to achieve higher productivity with less chance of error in a limited time. Additionally, regular monitoring of processes is required to improve system performance and ensure employee safety. In this paper, a method for realizing an automated weighing and bagging machine is proposed, and special emphasis is placed on the weighing system. A simulated process prototype based on a SCADA (Supervisory Control and Data Acquisition) system and PLC (Programmable Logic Controller) of weighing and bag packing machines is designed to fill and close bags with the product. Operators can monitor the process and control outputs through the HMI (Human Machine Interface) screen