Hybrid Prototypes to Assist Modeling Automotive Seats

The development of new modular seats is an important issue in the automotive industry. However, is very time consuming and costly. Virtual models and hybrid prototypes could accelerate the car seats development process. The hybrid prototypes are mainly manufactured by rapid prototyping with multi materials. The objective of this paper is to establish a methodology to develop innovative lightweight multi-functional, modular car seats to be used in Multi-Purpose Vehicles (MPV), by means of FEA simulation and rapid prototyping additive/subtractive technologies utilizing multi materials. A case study is presented to validate the developed methodology. The manufactured hybrid prototype’s reproduces the main functionalities of the MPV modular seat, namely its three key positions: normal, stored and table.Mechanical Engineerin

Survey on Additive Manufacturing, Cloud 3D Printing and Services

Cloud Manufacturing (CM) is the concept of using manufacturing resources in a service oriented way over the Internet. Recent developments in Additive Manufacturing (AM) are making it possible to utilise resources ad-hoc as replacement for traditional manufacturing resources in case of spontaneous problems in the established manufacturing processes. In order to be of use in these scenarios the AM resources must adhere to a strict principle of transparency and service composition in adherence to the Cloud Computing (CC) paradigm. With this review we provide an overview over CM, AM and relevant domains as well as present the historical development of scientific research in these fields, starting from 2002. Part of this work is also a meta-review on the domain to further detail its development and structure

Digital design of medical replicas via desktop systems: shape evaluation of colon parts

In this paper, we aim at providing results concerning the application of desktop systems for rapid prototyping of medical replicas that involve complex shapes, as, for example, folds of a colon. Medical replicas may assist preoperative planning or tutoring in surgery to better understand the interaction among pathology and organs. Major goals of the paper concern with guiding the digital design workflow of the replicas and understanding their final performance, according to the requirements asked by the medics (shape accuracy, capability of seeing both inner and outer details, and support and possible interfacing with other organs). In particular, after the analysis of these requirements, we apply digital design for colon replicas, adopting two desktop systems. ,e experimental results confirm that the proposed preprocessing strategy is able to conduct to the manufacturing of colon replicas divided in self-supporting segments, minimizing the supports during printing. ,is allows also to reach an acceptable level of final quality, according to the request of having a 3D presurgery overview of the problems. ,ese replicas are compared through reverse engineering acquisitions made by a structured-light system, to assess the achieved shape and dimensional accuracy. Final results demonstrate that low-cost desktop systems, coupled with proper strategy of preprocessing, may have shape deviation in the range of ±1 mm, good for physical manipulations during medical diagnosis and explanation

Geometric Modeling of Cellular Materials for Additive Manufacturing in Biomedical Field: A Review

Advances in additive manufacturing technologies facilitate the fabrication of cellular materials that have tailored functional characteristics. The application of solid freeform fabrication techniques is especially exploited in designing scaffolds for tissue engineering. In this review, firstly, a classification of cellular materials from a geometric point of view is proposed; then, the main approaches on geometric modeling of cellular materials are discussed. Finally, an investigation on porous scaffolds fabricated by additive manufacturing technologies is pointed out. Perspectives in geometric modeling of scaffolds for tissue engineering are also proposed

The potential of additive manufacturing in the smart factory industrial 4.0: A review

Additive manufacturing (AM) or three-dimensional (3D) printing has introduced a novel production method in design, manufacturing, and distribution to end-users. This technology has provided great freedom in design for creating complex components, highly customizable products, and efficient waste minimization. The last industrial revolution, namely industry 4.0, employs the integration of smart manufacturing systems and developed information technologies. Accordingly, AM plays a principal role in industry 4.0 thanks to numerous benefits, such as time and material saving, rapid prototyping, high efficiency, and decentralized production methods. This review paper is to organize a comprehensive study on AM technology and present the latest achievements and industrial applications. Besides that, this paper investigates the sustainability dimensions of the AM process and the added values in economic, social, and environment sections. Finally, the paper concludes by pointing out the future trend of AM in technology, applications, and materials aspects that have the potential to come up with new ideas for the future of AM explorations

Comparative Analysis of Mobile 3D Scanning Technologies for Design, Manufacture of Interior and Exterior Tensile Material Structures and Canvasman Ltd. Case Study

This report aimed to investigate mobile 3D Scanning technologies to improve the 3D data capture and efficiency into Canvasman’s CAD design and manufacturing processes with focus on accurate resolution. The Santander funded Collaborative Venture Fund (CVF) project has provided research, survey data, evaluation and analysis for Canvasman Ltd. on 3D portable scanning hardware and software. The project solutions recommended in this report offers impartial product information on the current appropriate 3D scanning technology that potentially could improve efficiency of data capturing, design and manufacture of interior and exterior spaces, boats, vehicles and other similar constructions for creating and installing flexible coverings and indoor and outdoor structures

Active Duty Training For Support of Navy\u27s Additive Manufacturing Strategy

Additive manufacturing has recently gained the attention of multiple stakeholders, including those in the advanced manufacturing industry, research and government labs, academia, and the Navy community. Various efforts within the Navy focus on studying the best way for parts to be built and repaired for marine and naval vessels. Rapid manufacturing of spare components is particularly important for sailors, especially while deployed on warships, as they often do not have timely access to spare parts from the supply chain. For that purpose, a multidisciplinary team of engineering and education faculty have developed a series of workshops to train on-duty sailors in designing, testing, reverse engineering, and printing parts needed for their daily operations. The workshop has modules focused on rapid prototyping, reverse engineering, computer aided design, material testing, product data management, and product lifecycle management. The Office of Naval Research Workforce Development program funds this program

Exploring industry 4.0 technologies to enable circular economy practices in a manufacturing context: a business model proposal.

Purpose - The purpose of this study was to explore how rising technologies from Industry 4.0 can be integrated with circular economy (CE) practices to establish a business model that reuses and recycles wasted material such as scrap metal or e-waste Design/methodology/approach – The qualitative research method was deployed in three stages. Stage one was a literature review of concepts, successful factors, and barriers related to the transition towards a CE along with sustainable supply chain management, smart production systems, and additive manufacturing. Stage two comprised a conceptual framework to integrate and evaluate the synergistic potential among these concepts. Finally, stage three validated the proposed model by collecting rich qualitative data based on semi-structured interviews with managers, researchers, and professors of operations management to gather insightful and relevant information. Findings – The outcome of the study is the recommendation of a circular model to reuse scrap electronic devices, integrating web technologies, reverse logistics, and additive manufacturing to support CE practices. Results suggest a positive influence from improving business sustainability by reinserting waste into the supply chain to manufacture products on demand. Research implications/originality – The impact of reusing wasted materials to manufacture new products is relevant to minimizing resource consumption and negative environmental impacts. Furthermore, it avoids hazardous materials ending up in landfills or in the oceans, seriously threatening life in ecosystems. In addition, reuse of wasted material enables the development of local business networks that generate jobs and improve economic performance.N/

Study of medical image data transformation techniques and compatibility analysis for 3D printing

Various applications exist for additive manufacturing (AM) and reverse engineering (RE) within the medical sector. One of the significant challenges identified in the literature is the accuracy of 3D printed medical models compared to their original CAD models. Some studies have reported that 3D printed models are accurate, while others claim the opposite. This thesis aims to highlight the medical applications of AM and RE, study medical image reconstruction techniques into a 3D printable file format, and the deviations of a 3D printed model using RE. A case study on a human femur bone was conducted through medical imaging, 3D printing, and RE for comparative deviation analysis. In addition, another medical application of RE has been presented, which is for solid modelling. Segmentation was done using opensource software for trial and training purposes, while the experiment was done using commercial software. The femur model was 3D printed using an industrial FDM printer. Three different non-contact 3D scanners were investigated for the RE process. Post-processing of the point cloud was done in the VX Elements software environment, while mesh analysis was conducted in MeshLab. The scanning performance was measured using the VX Inspect environment and MeshLab. Both relative and absolute metrics were used to determine the deviation of the scanned models from the reference mesh. The scanners' range of deviations was approximately from -0.375 mm to 0.388 mm (range of about 0.763mm) with an average RMS of about 0.22 mm. The results showed that the mean deviation of the 3D printed model (based on 3D scanning) has an average range of about 0.46mm, with an average mean value of about 0.16 mm