A convolutional neural network based deep learning methodology for recognition of partial discharge patterns from high voltage cables

It is a great challenge to differentiate partial discharge (PD) induced by different types of insulation defects in high-voltage cables. Some types of PD signals have very similar characteristics and are specifically difficult to differentiate, even for the most experienced specialists. To overcome the challenge, a convolutional neural network (CNN)-based deep learning methodology for PD pattern recognition is presented in this paper. First, PD testing for five types of artificial defects in ethylene-propylene-rubber cables is carried out in high voltage laboratory to generate signals containing PD data. Second, 3500 sets of PD transient pulses are extracted, and then 33 kinds of PD features are established. The third stage applies a CNN to the data; typical CNN architecture and the key factors which affect the CNN-based pattern recognition accuracy are described. Factors discussed include the number of the network layers, convolutional kernel size, activation function, and pooling method. This paper presents a flowchart of the CNN-based PD pattern recognition method and an evaluation with 3500 sets of PD samples. Finally, the CNN-based pattern recognition results are shown and the proposed method is compared with two more traditional analysis methods, i.e., support vector machine (SVM) and back propagation neural network (BPNN). The results show that the proposed CNN method has higher pattern recognition accuracy than SVM and BPNN, and that the novel method is especially effective for PD type recognition in cases of signals of high similarity, which is applicable for industrial applications

Machine Learning in Manufacturing towards Industry 4.0: From ‘For Now’ to ‘Four-Know’

While attracting increasing research attention in science and technology, Machine Learning (ML) is playing a critical role in the digitalization of manufacturing operations towards Industry 4.0. Recently, ML has been applied in several fields of production engineering to solve a variety of tasks with different levels of complexity and performance. However, in spite of the enormous number of ML use cases, there is no guidance or standard for developing ML solutions from ideation to deployment. This paper aims to address this problem by proposing an ML application roadmap for the manufacturing industry based on the state-of-the-art published research on the topic. First, this paper presents two dimensions for formulating ML tasks, namely, ’Four-Know’ (Know-what, Know-why, Know-when, Know-how) and ’Four-Level’ (Product, Process, Machine, System). These are used to analyze ML development trends in manufacturing. Then, the paper provides an implementation pipeline starting from the very early stages of ML solution development and summarizes the available ML methods, including supervised learning methods, semi-supervised methods, unsupervised methods, and reinforcement methods, along with their typical applications. Finally, the paper discusses the current challenges during ML applications and provides an outline of possible directions for future developments

Canonical variate analysis, probability approach and support vector regression for fault identification and failure time prediction

The file attached to this record is the author's final peer reviewed version. The Publisher's final version can be found by following the DOI linkReciprocating compressors are widely used in oil and gas industry for gas transport, lift and injection. Critical compressors that compress flammable gases and operate at high speeds are high priority equipment on maintenance improvement lists. Identifying the root causes of faults and estimating remaining usable time for reciprocating compressors could potentially reduce downtime and maintenance costs, and improve safety and availability. In this study, Canonical Variate Analysis (CVA), Cox Proportional Hazard (CPHM) and Support Vector Regression (SVR) models are employed to identify fault related variables and predict remaining usable time based on sensory data acquired from an operational industrial reciprocating compressor. 2-D contribution plots for CVA-based residual and state spaces were developed to identify variables that are closely related to compressor faults. Furthermore, a SVR model was used as a prognostic tool following training with failure rate vectors obtained from the CPHM and health indicators obtained from the CVA model. The trained SVR model was utilized to estimate the failure degradation rate and remaining useful life of the compressor. The results indicate that the proposed method can be effectively used in real industrial processes to perform fault diagnosis and prognosis

Advanced and novel modeling techniques for simulation, optimization and monitoring chemical engineering tasks with refinery and petrochemical unit applications

Engineers predict, optimize, and monitor processes to improve safety and profitability. Models automate these tasks and determine precise solutions. This research studies and applies advanced and novel modeling techniques to automate and aid engineering decision-making. Advancements in computational ability have improved modeling software’s ability to mimic industrial problems. Simulations are increasingly used to explore new operating regimes and design new processes. In this work, we present a methodology for creating structured mathematical models, useful tips to simplify models, and a novel repair method to improve convergence by populating quality initial conditions for the simulation’s solver. A crude oil refinery application is presented including simulation, simplification tips, and the repair strategy implementation. A crude oil scheduling problem is also presented which can be integrated with production unit models. Recently, stochastic global optimization (SGO) has shown to have success of finding global optima to complex nonlinear processes. When performing SGO on simulations, model convergence can become an issue. The computational load can be decreased by 1) simplifying the model and 2) finding a synergy between the model solver repair strategy and optimization routine by using the initial conditions formulated as points to perturb the neighborhood being searched. Here, a simplifying technique to merging the crude oil scheduling problem and the vertically integrated online refinery production optimization is demonstrated. To optimize the refinery production a stochastic global optimization technique is employed. Process monitoring has been vastly enhanced through a data-driven modeling technique Principle Component Analysis. As opposed to first-principle models, which make assumptions about the structure of the model describing the process, data-driven techniques make no assumptions about the underlying relationships. Data-driven techniques search for a projection that displays data into a space easier to analyze. Feature extraction techniques, commonly dimensionality reduction techniques, have been explored fervidly to better capture nonlinear relationships. These techniques can extend data-driven modeling’s process-monitoring use to nonlinear processes. Here, we employ a novel nonlinear process-monitoring scheme, which utilizes Self-Organizing Maps. The novel techniques and implementation methodology are applied and implemented to a publically studied Tennessee Eastman Process and an industrial polymerization unit

A Review of Kernel Methods for Feature Extraction in Nonlinear Process Monitoring

Kernel methods are a class of learning machines for the fast recognition of nonlinear patterns in any data set. In this paper, the applications of kernel methods for feature extraction in industrial process monitoring are systematically reviewed. First, we describe the reasons for using kernel methods and contextualize them among other machine learning tools. Second, by reviewing a total of 230 papers, this work has identified 12 major issues surrounding the use of kernel methods for nonlinear feature extraction. Each issue was discussed as to why they are important and how they were addressed through the years by many researchers. We also present a breakdown of the commonly used kernel functions, parameter selection routes, and case studies. Lastly, this review provides an outlook into the future of kernel-based process monitoring, which can hopefully instigate more advanced yet practical solutions in the process industries

A Review on Application of Artificial Intelligence Techniques in Microgrids

A microgrid can be formed by the integration of different components such as loads, renewable/conventional units, and energy storage systems in a local area. Microgrids with the advantages of being flexible, environmentally friendly, and self-sufficient can improve the power system performance metrics such as resiliency and reliability. However, design and implementation of microgrids are always faced with different challenges considering the uncertainties associated with loads and renewable energy resources (RERs), sudden load variations, energy management of several energy resources, etc. Therefore, it is required to employ such rapid and accurate methods, as artificial intelligence (AI) techniques, to address these challenges and improve the MG's efficiency, stability, security, and reliability. Utilization of AI helps to develop systems as intelligent as humans to learn, decide, and solve problems. This paper presents a review on different applications of AI-based techniques in microgrids such as energy management, load and generation forecasting, protection, power electronics control, and cyber security. Different AI tasks such as regression and classification in microgrids are discussed using methods including machine learning, artificial neural networks, fuzzy logic, support vector machines, etc. The advantages, limitation, and future trends of AI applications in microgrids are discussed.©2022 IEEE. Personal use of this material is permitted. Permission from IEEE must be obtained for all other uses, in any current or future media, including reprinting/republishing this material for advertising or promotional purposes, creating new collective works, for resale or redistribution to servers or lists, or reuse of any copyrighted component of this work in other works.fi=vertaisarvioitu|en=peerReviewed