1,032 research outputs found

    Hybridization of machine learning for advanced manufacturing

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    Tesis por compendio de publicacioines[ES] En el contexto de la industria, hoy por hoy, los términos “Fabricación Avanzada”, “Industria 4.0” y “Fábrica Inteligente” están convirtiéndose en una realidad. Las empresas industriales buscan ser más competitivas, ya sea en costes, tiempo, consumo de materias primas, energía, etc. Se busca ser eficiente en todos los ámbitos y además ser sostenible. El futuro de muchas compañías depende de su grado de adaptación a los cambios y su capacidad de innovación. Los consumidores son cada vez más exigentes, buscando productos personalizados y específicos con alta calidad, a un bajo coste y no contaminantes. Por todo ello, las empresas industriales implantan innovaciones tecnológicas para conseguirlo. Entre estas innovaciones tecnológicas están la ya mencionada Fabricación Avanzada (Advanced Manufacturing) y el Machine Learning (ML). En estos campos se enmarca el presente trabajo de investigación, en el que se han concebido y aplicado soluciones inteligentes híbridas que combinan diversas técnicas de ML para resolver problemas en el campo de la industria manufacturera. Se han aplicado técnicas inteligentes tales como Redes Neuronales Artificiales (RNA), algoritmos genéticos multiobjetivo, métodos proyeccionistas para la reducción de la dimensionalidad, técnicas de agrupamiento o clustering, etc. También se han utilizado técnicas de Identificación de Sistemas con el propósito de obtener el modelo matemático que representa mejor el sistema real bajo estudio. Se han hibridado diversas técnicas con el propósito de construir soluciones más robustas y fiables. Combinando técnicas de ML específicas se crean sistemas más complejos y con una mayor capacidad de representación/solución. Estos sistemas utilizan datos y el conocimiento sobre estos para resolver problemas. Las soluciones propuestas buscan solucionar problemas complejos del mundo real y de un amplio espectro, manejando aspectos como la incertidumbre, la falta de precisión, la alta dimensionalidad, etc. La presente tesis cubre varios casos de estudio reales, en los que se han aplicado diversas técnicas de ML a distintas problemáticas del campo de la industria manufacturera. Los casos de estudio reales de la industria en los que se ha trabajado, con cuatro conjuntos de datos diferentes, se corresponden con: • Proceso de fresado dental de alta precisión, de la empresa Estudio Previo SL. • Análisis de datos para el mantenimiento predictivo de una empresa del sector de la automoción, como es la multinacional Grupo Antolin. Adicionalmente se ha colaborado con el grupo de investigación GICAP de la Universidad de Burgos y con el centro tecnológico ITCL en los casos de estudio que forman parte de esta tesis y otros relacionados. Las diferentes hibridaciones de técnicas de ML desarrolladas han sido aplicadas y validadas con conjuntos de datos reales y originales, en colaboración con empresas industriales o centros de fresado, permitiendo resolver problemas actuales y complejos. De esta manera, el trabajo realizado no ha tenido sólo un enfoque teórico, sino que se ha aplicado de modo práctico permitiendo que las empresas industriales puedan mejorar sus procesos, ahorrar en costes y tiempo, contaminar menos, etc. Los satisfactorios resultados obtenidos apuntan hacia la utilidad y aportación que las técnicas de ML pueden realizar en el campo de la Fabricación Avanzada

    A Hybrid System for Dental Milling Parameters Optimisation

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    This study presents a novel hybrid intelligent system which focuses on the optimisation of machine parameters for dental milling purposes based on the following phases. Firstly, an unsupervised neural model extracts the internal structure of a data set describing the model and also the relevant features of the data set which represents the system. Secondly, the dynamic system performance of different variables is specifically modelled using a supervised neural model and identification techniques from relevant features of the data set. This model constitutes the goal function of the production process. Finally, a genetic algorithm is used to optimise the machine parameters from a non parametric fitness function. The reliability of the proposed novel hybrid system is validated with a real industrial use case, based on the optimisation of a high-precision machining centre with five axes for dental milling purposes

    Evaluation of Novel Soft Computing Methods for the Prediction of the Dental Milling Time-Error Parameter

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    This multidisciplinary study presents the application of two well known soft computing methods – flexible neural trees, and evolutionary fuzzy rules – for the prediction of the error parameter between real dental milling time and forecast given by the dental milling machine. In this study a real data set obtained by a dynamic machining center with five axes simultaneously is analyzed to empirically test the novel system in order to optimize the time error

    Evaluation of Autonomous Robotic Milling Methodology for Natural Tooth-Shaped Implants Based on SKO Optimization

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    Robotic surgery is one of the most demanding and challenging applications in the field of automatic control. One of the conventional surgeries, the dental implantation, is the standard methodology to place the artificial tooth root composed of titanium material into the upper or lower jawbone. During the dental implant surgery, mechanical removal of the bone material is the most critical procedure because it may affect the patient\u27s safety including damage to the mandibular canal nerve and/or piercing the maxillary sinus. With this problem, even though short term survival rates are greater than 95%, long term success rate of the surgery is as low as 41.9% in 5 years. Since criteria of bone loss should be less than 0.2 mm per year, a high degree of anatomical accuracy is required. Considering the above issues leads to the employment of more precise surgery using computer assisted medical robots. In this dissertation, a computer-aided open-loop intra-operative robotic system with pre-operative planning is presented to improve the success rate of the dental implantation using different types of milling algorithms that also incorporate natural root-shaped implants. This dissertation also presents the refinement and optimization of three-dimensional (3D) dental implants with the complex root shapes of natural teeth. These root shapes are too complex to be drilled manually like current commercial implants and are designed to be conducive to robotic drilling utilizing milling algorithms. Due to the existence of sharp curvatures and undercuts, anatomically correct models must be refined for 3D robotic milling, and these refined shapes must be shown to be optimized for load bearing. Refinement of the anatomically correct natural tooth-shaped models for robotic milling was accomplished using Computer-Aided-Design (CAD) tools for smoothing the sham curvatures and undercuts. The load bearing optimization algorithm is based on the Soft-Kill Option (SKO) method, and the geometries are represented using non-uniform rational B-spline (NURBS) curves and surfaces. Based on these methods, we present optimized single and double root-shaped dental implants for use with robotic site preparation. Evaluation of phantom experiment has led us to investigate how the position, orientation, and depth of the robotic drilling defined with the dental tool exhibit accuracy and efficiency

    Optimizing the operating conditions in a high precision industrial process using soft computing techniques

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    This interdisciplinary research is based on the application of unsupervized connectionist architectures in conjunction with modelling systems and on the determining of the optimal operating conditions of a new high precision industrial process known as laser milling. Laser milling is a relatively new micro-manufacturing technique in the production of high-value industrial components. The industrial problem is defined by a data set relayed through standard sensors situated on a laser-milling centre, which is a machine tool for manufacturing high-value micro-moulds, micro-dies and micro-tools. The new three-phase industrial system presented in this study is capable of identifying a model for the laser-milling process based on low-order models. The first two steps are based on the use of unsupervized connectionist models. The first step involves the analysis of the data sets that define each case study to identify if they are informative enough or if the experiments have to be performed again. In the second step, a feature selection phase is performed to determine the main variables to be processed in the third step. In this last step, the results of the study provide a model for a laser-milling procedure based on low-order models, such as black-box, in order to approximate the optimal form of the laser-milling process. The three-step model has been tested with real data obtained for three different materials: aluminium, cooper and hardened steel. These three materials are used in the manufacture of micro-moulds, micro-coolers and micro-dies, high-value tools for the medical and automotive industries among others. As the model inputs are standard data provided by the laser-milling centre, the industrial implementation of the model is immediate. Thus, this study demonstrates how a high precision industrial process can be improved using a combination of artificial intelligence and identification techniques

    Optimizing the operating conditions in a high precision industrial process using soft computing techniques

    Get PDF
    This interdisciplinary research is based on the application of unsupervized connectionist architectures in conjunction with modelling systems and on the determining of the optimal operating conditions of a new high precision industrial process known as laser milling. Laser milling is a relatively new micro-manufacturing technique in the production of high-value industrial components. The industrial problem is defined by a data set relayed through standard sensors situated on a laser-milling centre, which is a machine tool for manufacturing high-value micro-moulds, micro-dies and micro-tools. The new three-phase industrial system presented in this study is capable of identifying a model for the laser-milling process based on low-order models. The first two steps are based on the use of unsupervized connectionist models. The first step involves the analysis of the data sets that define each case study to identify if they are informative enough or if the experiments have to be performed again. In the second step, a feature selection phase is performed to determine the main variables to be processed in the third step. In this last step, the results of the study provide a model for a laser-milling procedure based on low-order models, such as black-box, in order to approximate the optimal form of the laser-milling process. The three-step model has been tested with real data obtained for three different materials: aluminium, cooper and hardened steel. These three materials are used in the manufacture of micro-moulds, micro-coolers and micro-dies, high-value tools for the medical and automotive industries among others. As the model inputs are standard data provided by the laser-milling centre, the industrial implementation of the model is immediate. Thus, this study demonstrates how a high precision industrial process can be improved using a combination of artificial intelligence and identification techniques

    Craniofacial Growth Series Volume 56

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    https://deepblue.lib.umich.edu/bitstream/2027.42/153991/1/56th volume CF growth series FINAL 02262020.pdfDescription of 56th volume CF growth series FINAL 02262020.pdf : Proceedings of the 46th Annual Moyers Symposium and 44th Moyers Presymposiu

    Discrete element modeling of the machining processes of brittle materials: recent development and future prospective

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    Tekes projekti SuperMachines loppuraportti

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    Tutkimuksessa kerättiin best practice aineistoa ja kehitettiin internet alusta kerätyn aineiston tutkimiseen ja hakujen suorittamiseen. Aineisto löytyy internet osoitteesta: http://www.amcase.info/. Rekisteröitymällä kuka vain voi syöttää alustalle lisää aineistoa. Kappaleiden suunnitteluohjeet on julkaistu Suomen pikavalmistusyhdistyksen sivuilla: http://firpa.fi/html/am-tietoa.html. Ohjeesta löytyy mm. suositeltu minimi seinämänvahvuus, suositellun pienimmän yksityiskohdan koko, tyypillinen markkinoilta löytyvä rakennuskammin koko, sekä tyypilliset materiaalit. Valmiiden kokoonpanojen ja mekanismien suunnitteluun muodostettiin Objet 30 ja UPrint SE+ laitteelle ohjeistus josta löytyy pienin radiaalinen välys, aksiaalinen välys, sekä pienin rako riippuen rakennussuunnasta. Tutkimusprojektin aikana seurattiin alan teknologian kehitystä. Kahden vuoden aikana markkinoille ilmaantui noin. 50 uutta laitevalmistajaa, sekä noin 300 erilaista laitetta, sekä lukuisia materiaaleja. Merkittävimmät uudistukset listattiin ja pohdittiin mahdollisia kehityssuuntia. Kaikki uudet toimijat ja laitteet päivitettiin Firpan ylläpitämään tietokantaan: http://firpa.fi/html/am-tietoa.html. Markkinoilla on selvä suuntaus tuotantokomponenttien valmistamiseen, kotitulostimien hintojen laskemiseen, sekä isompien kappaleiden valmistamiseen. Muovilevy komponenttien muovaamista tutkittiin laserin ja alipaineen avulla DDShape laitteella. Laitteella onnistuttiin tekemään testikappaleita ja laitetta saatiin kehitettyä eteenpäin. Laitteiston kehittämiseksi ja kaupallistamisen tueksi Tekes on myöntänyt "Tutkimusideoista uutta tietoa ja liiketoimintaa" (TUTLI) rahoituksen. ISF mini projektissa onnistuttiin kehittämään edullinen pienten kappaleiden painomuovauskone. Samalla kartoitettiin laitteelle soveltuvat parametrit ja rajoitukset. Laseravusteisella muovaamisella päästään kuparilla isompaan seinämän kaltevuuteen ja pinnalaatu pysyy hyvänä. Teräksellä laserista ei ollut juuri hyötyä ja alumiinilla muovattavuus kyllä parani, mutta pinnalaatu huononi. AM kappaleiden viimeistelykoneistuksessa tutkittiin muovisten kappaleiden viimeistely jyrsimällä, sekä metallikappaleiden automaattista hiontaa. Jyrsinnässä vertailtiin eri menetelmillä tehtyjä kappaleita, sekä mitattiin kappaleiden mittatarkkuutta ja geometrisia toleransseja. Huonosta kotitulostimella tehdystä kappaleesta on vaikea saada hyvää kappaletta vaikka se viimeisteltäisiin koneistamalla. Suurimmat ongelmat liittyvät kappaleiden vääntymiseen johtuen lämpöjännityksistä valmistusprosessin aikana. Kappaleiden automaattisessa hionnassa parhaat tulokset saatiin DMLS kappaleille käyttämällä hionta-aineena teräshauleja ja pyörittämällä niitä hiottavat kappaleen kanssa rummussa. Ra arvo parani tällöin noin seitsemästä mikrometristä kolmeen mikrometriin
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