Effective sourcing strategies for perishable product supply chains

Purpose – The purpose of this paper is to assess whether an existing sourcing strategy can effectively supply products of appropriate quality with acceptable levels of product waste if applied to an international perishable product supply chain. The authors also analyse whether the effectiveness of this sourcing strategy can be improved by including costs for expected shelf life losses while generating order policies. Design/methodology/approach – The performance of sourcing strategies is examined in a prototype international strawberry supply chain. Appropriate order policies were determined using parameters both with and without costs for expected shelf life losses. Shelf life losses during transport and storage were predicted using microbiological growth models. The performance of the resulting policies was assessed using a hybrid discrete event chain simulation model that includes continuous quality decay. Findings – The study's findings reveal that the order policies obtained with standard cost parameters result in poor product quality and large amounts of product waste. Also, including costs for expected shelf life losses in sourcing strategies significantly reduces product waste and improves product quality, although transportation costs rise. Practical implications – The study shows that in perishable product supply chain design a trade-off should be made between transportation costs, shortage costs, inventory costs, product waste, and expected shelf life losses. Originality/value – By presenting a generically applicable methodology for perishable product supply chain design, the authors contribute to research and practice efforts to reduce food waste. Furthermore, product quality information is included in supply chain network design, a research area that is still in its infancy

OR and simulation in combination for optimization

This chapter aims to promote and illustrate the fruitful combination of classical Operations Research (OR) and Computer Simulation. First, a highly instructive example of parallel queues will be studied. This simple example already shows the necessary combination of OR (queueing) and simulation that appears to be of practical interest such as for call center optimization. Next, two more ’real life’ applications are regarded:\ud - blood platelet production and inventory management at blood banks, and \ud - train conflict resolution for railway junctions.\ud Both applications show the useful combination of Simulation and optimization methods from OR, in particular Stochastic Dynamic Programming (SDP) and Markov decision theory (MDP), to obtain simple rules that are nearly optimal. The results are based on real life Dutch case studies and show that this combined OR-Simulation approach can be most useful for ’practical optimization’ and that it is still wide open for further application

Optimizing lot sizing model for perishable bread products using genetic algorithm

This research addresses order planning challenges related to perishable products, using bread products as a case study. The problem is how to effi­ci­ently manage the various bread products ordered by diverse customers, which requires distributors to determine the optimal number of products to order from suppliers. This study aims to formulate the problem as a lot-sizing model, considering various factors, including customer demand, in­ven­tory constraints, ordering capacity, return rate, and defect rate, to achieve a near or optimal solution, Therefore determining the optimal order quantity to reduce the total ordering cost becomes a challenge in this study. However, most lot sizing problems are combinatorial and difficult to solve. Thus, this study uses the Genetic Algorithm (GA) as the main method to solve the lot sizing model and determine the optimal number of bread products to order. With GA, experiments have been conducted by combining the values of population, crossover, mutation, and generation parameters to maximize the feasibility value that represents the minimal total cost. The results obtained from the application of GA demonstrate its effectiveness in generating near or optimal solutions while also showing fast computational performance. By utilizing GA, distributors can effectively minimize wastage arising from expired or perishable products while simultaneously meeting customer demand more efficiently. As such, this research makes a significant contri­bution to the development of more effective and intelligent decision-making strategies in the domain of perishable products in bread distribution.Penelitian ini berfokus untuk mengatasi tantangan perencanaan pemesanan yang berkaitan dengan produk yang mudah rusak, dengan menggunakan produk roti sebagai studi kasus. Permasalahan yang dihadapi adalah bagaimana mengelola berbagai produk roti yang dipesan oleh pelanggan yang beragam secara efisien, yang mengharuskan distributor untuk menentukan jumlah produk yang optimal untuk dipesan dari pemasok. Untuk mencapai solusi yang optimal, penelitian ini bertujuan untuk memformulasikan masalah tersebut sebagai model lot-sizing, dengan mempertimbangkan berbagai faktor, termasuk permintaan pelanggan, kendala persediaan, kapasitas pemesanan, tingkat pengembalian, dan tingkat cacat. Oleh karena itu, menentukan jumlah pemesanan yang optimal untuk mengurangi total biaya pemesanan menjadi tantangan dalam penelitian ini. Namun, sebagian besar masalah lot sizing bersifat kombinatorial dan sulit untuk dipecahkan, oleh karena itu, penelitian ini menggunakan Genetic Algorithm (GA) sebagai metode utama untuk menyelesaikan model lot sizing dan menentukan jumlah produk roti yang optimal untuk dipesan. Dengan GA, telah dilakukan percobaan dengan mengkombinasikan nilai parameter populasi, crossover, mutasi, dan generasi untuk memaksimalkan nilai kelayakan yang merepresentasikan total biaya yang minimal. Hasil yang diperoleh dari penerapan GA menunjukkan keefektifannya dalam menghasilkan solusi yang optimal, selain itu juga menunjukkan kinerja komputasi yang cepat. Dengan menggunakan GA, distributor dapat secara efektif meminimalkan pemborosan yang timbul akibat produk yang kadaluarsa atau mudah rusak, sekaligus memenuhi permintaan pelanggan dengan lebih efisien. Dengan demikian, penelitian ini memberikan kontribusi yang signifikan terhadap pengembangan strategi pengambilan keputusan yang lebih efektif dan cerdas dalam domain produk yang mudah rusak dalam distribusi roti

Symbiotic approaches to work and technology

Production Planning;production

A Metaheuristic-Based Simulation Optimization Framework For Supply Chain Inventory Management Under Uncertainty

The need for inventory control models for practical real-world applications is growing with the global expansion of supply chains. The widely used traditional optimization procedures usually require an explicit mathematical model formulated based on some assumptions. The validity of such models and approaches for real world applications depend greatly upon whether the assumptions made match closely with the reality. The use of meta-heuristics, as opposed to a traditional method, does not require such assumptions and has allowed more realistic modeling of the inventory control system and its solution. In this dissertation, a metaheuristic-based simulation optimization framework is developed for supply chain inventory management under uncertainty. In the proposed framework, any effective metaheuristic can be employed to serve as the optimizer to intelligently search the solution space, using an appropriate simulation inventory model as the evaluation module. To be realistic and practical, the proposed framework supports inventory decision-making under supply-side and demand-side uncertainty in a supply chain. The supply-side uncertainty specifically considered includes quality imperfection. As far as demand-side uncertainty is concerned, the new framework does not make any assumption on demand distribution and can process any demand time series. This salient feature enables users to have the flexibility to evaluate data of practical relevance. In addition, other realistic factors, such as capacity constraints, limited shelf life of products and type-compatible substitutions are also considered and studied by the new framework. The proposed framework has been applied to single-vendor multi-buyer supply chains with the single vendor facing the direct impact of quality deviation and capacity constraint from its supplier and the buyers facing demand uncertainty. In addition, it has been extended to the supply chain inventory management of highly perishable products. Blood products with limited shelf life and ABO compatibility have been examined in detail. It is expected that the proposed framework can be easily adapted to different supply chain systems, including healthcare organizations. Computational results have shown that the proposed framework can effectively assess the impacts of different realistic factors on the performance of a supply chain from different angles, and to determine the optimal inventory policies accordingly

Optimization of the management of platelet concentrate stocks in the Basque Country using mathematical simulation

Background and Objectives: The management of platelet concentrate (PC) stocks is not simple given their short shelf life and variable demand. In general, managers decide on PC production based on personal experience. The objective of this study was to provide a tool to help decide how many PC units to produce each day in a more rational and objective way. Materials and Methods: From the historical data on PCs produced, transfused and discarded in the Basque Country in 2012, a mathematical model was built, based on the normality of the time series of the transfusions performed on each day of the week throughout the year. This model was implemented in an easy-to-use Excel spreadsheet and validated using real production data from 2013. Results: Comparing with real 2013 data, in the best scenario, the number of PC units that expired was 87·7% lower, PC production, 14·3% lower and the age of the PCs transfused nearly 1-day younger in the simulation. If we want to ensure a minimum stock at the end of each day, the outdating rate and average age of the transfused PCs progressively increase. Conclusion: The practical application of the designed tool can facilitate decision-making about how many PC units to produce each day, resulting in very significant reductions in PC production and wastage and corresponding cost savings, together with an almost 1 day decrease in the mean age of PCs transfused