GA-tuning of nonlinear observers for sensorless control of automotive power steering IPMSMs

The paper considers two observer-based rotor position estimation schemes for sensorless control of interior permanent magnet synchronous motors (IPMSMs) for use in future automotive power steering systems. Specifically, emphasis is given to techniques based on feedback-linearisation followed by classical Luenberger observer design, and direct design of non-linear observers. Genetic algorithms (GAs), using the principles of evolution, natural selection and genetic mutation, are introduced to address difficulties in selecting correction gains for the observers, since no analytical tuning mechanisms yet exist. Experimental measurements from an automotive power steering test-facility are included, to demonstrate the enhanced performance attributes offered by tuning the proposed observer schemes, online, in this manner

GA-based tuning of nonlinear observers for sensorless control of IPMSMs

The paper considers two observer-based rotor position estimation schemes for sensorless control of interior permanent magnet synchronous machines (IPMSMs). Emphasis is given to techniques based on feedback linearisation followed by Luenberger observer design, and direct design of nonlinear observers. Genetic algorithms (GAs) based on the principles of evolution, natural selection and genetic mutation are employed to address difficulties in selecting correction gains for the observers, since no analytical tuning mechanisms yet exist, with results included to demonstrate the enhanced performance attributes offered by observers tuned in this way

Cogging torque reduction in brushless motors by a nonlinear control technique

This work addresses the problem of mitigating the effects of the cogging torque in permanent magnet synchronous motors, particularly brushless motors, which is a main issue in precision electric drive applications. In this work, a method for mitigating the effects of the cogging torque is proposed, based on the use of a nonlinear automatic control technique known as feedback linearization that is ideal for underactuated dynamic systems. The aim of this work is to present an alternative to classic solutions based on the physical modification of the electrical machine to try to suppress the natural interaction between the permanent magnets and the teeth of the stator slots. Such modifications of electric machines are often expensive because they require customized procedures, while the proposed method does not require any modification of the electric drive. With respect to other algorithmic-based solutions for cogging torque reduction, the proposed control technique is scalable to different motor parameters, deterministic, and robust, and hence easy to use and verify for safety-critical applications. As an application case example, the work reports the reduction of the oscillations for the angular position control of a permanent magnet synchronous motor vs. classic PI (proportional-integrative) cascaded control. Moreover, the proposed algorithm is suitable to be implemented in low-cost embedded control units

Nonlinear state-observer techniques for sensorless control of automotive PMSM's, including load-torque estimation and saliency

The paper investigates various non-linear observer-based rotor position estimation schemes for sensorless control of permanent magnet synchronous motors (PMSMs). Attributes of particular importance to the application of brushless motors in the automotive sector, are considered e.g. implementation cost, accuracy of predictions during load transients, the impact of motor saliency and algorithm complexity. Emphasis is given to techniques based on model linearisation during each sampling period (EKF); feedback-linearisation followed by Luenberger observer design based on the resulting �linear� motor characteristics; and direct design of non-linear observers. Although the benefits of sensorless commutation of PMSMs have been well expounded in the literature, an integrated approach to their design for application to salient machines subject to load torque transients remains outstanding. Furthermore, this paper shows that the inherent characteristics of some non-linear observer structures are particularly attractive since they provide a phase-locked-loop (PLL)-type of configuration that can encourage stable rotor position estimation, thereby enhancing the overall sensorless scheme. Moreover, experimental results show how operation through, and from, zero speed, is readily obtainable. Experimental results are also employed to demonstrate the attributes of each methodology, and provide dynamic and computational performance comparisons

Adaptive control of sinusoidal brushless DC motor actuators

Electrical Power Assisted Steering system (EPAS) will likely be used on future automotive power steering systems. The sinusoidal brushless DC (BLDC) motor has been identified as one of the most suitable actuators for the EPAS application. Motor characteristic variations, which can be indicated by variations of the motor parameters such as the coil resistance and the torque constant, directly impart inaccuracies in the control scheme based on the nominal values of parameters and thus the whole system performance suffers. The motor controller must address the time-varying motor characteristics problem and maintain the performance in its long service life. In this dissertation, four adaptive control algorithms for brushless DC (BLDC) motors are explored. The first algorithm engages a simplified inverse dq-coordinate dynamics controller and solves for the parameter errors with the q-axis current (iq) feedback from several past sampling steps. The controller parameter values are updated by slow integration of the parameter errors. Improvement such as dynamic approximation, speed approximation and Gram-Schmidt orthonormalization are discussed for better estimation performance. The second algorithm is proposed to use both the d-axis current (id) and the q-axis current (iq) feedback for parameter estimation since id always accompanies iq. Stochastic conditions for unbiased estimation are shown through Monte Carlo simulations. Study of the first two adaptive algorithms indicates that the parameter estimation performance can be achieved by using more history data. The Extended Kalman Filter (EKF), a representative recursive estimation algorithm, is then investigated for the BLDC motor application. Simulation results validated the superior estimation performance with the EKF. However, the computation complexity and stability may be barriers for practical implementation of the EKF. The fourth algorithm is a model reference adaptive control (MRAC) that utilizes the desired motor characteristics as a reference model. Its stability is guaranteed by Lyapunov’s direct method. Simulation shows superior performance in terms of the convergence speed and current tracking. These algorithms are compared in closed loop simulation with an EPAS model and a motor speed control application. The MRAC is identified as the most promising candidate controller because of its combination of superior performance and low computational complexity. A BLDC motor controller developed with the dq-coordinate model cannot be implemented without several supplemental functions such as the coordinate transformation and a DC-to-AC current encoding scheme. A quasi-physical BLDC motor model is developed to study the practical implementation issues of the dq-coordinate control strategy, such as the initialization and rotor angle transducer resolution. This model can also be beneficial during first stage development in automotive BLDC motor applications

In-wheel motor vibration control for distributed-driven electric vehicles:A review

Efficient, safe, and comfortable electric vehicles (EVs) are essential for the creation of a sustainable transport system. Distributed-driven EVs, which often use in-wheel motors (IWMs), have many benefits with respect to size (compactness), controllability, and efficiency. However, the vibration of IWMs is a particularly important factor for both passengers and drivers, and it is therefore crucial for a successful commercialization of distributed-driven EVs. This paper provides a comprehensive literature review and state-of-the-art vibration-source-analysis and -mitigation methods in IWMs. First, selection criteria are given for IWMs, and a multidimensional comparison for several motor types is provided. The IWM vibration sources are then divided into internally-, and externally-induced vibration sources and discussed in detail. Next, vibration reduction methods, which include motor-structure optimization, motor controller, and additional control-components, are reviewed. Emerging research trends and an outlook for future improvement aims are summarized at the end of the paper. This paper can provide useful information for researchers, who are interested in the application and vibration mitigation of IWMs or similar topics

Simulated Annealing-Based Optimal Proportional-Integral-Derivative (PID) Controller Design: A Case Study on Nonlinear Quadcopter Dynamics

In this thesis, the history and evolution of rotor aircraft with simulated annealing-based PID application were reviewed and quadcopter dynamics are presented. The dynamics of a quadcopter were then modeled, analyzed, and linearized. A cascaded loop architecture with PID controllers was used to stabilize the plant dynamics, which was improved upon through the application of simulated annealing (SA). A Simulink model was developed to test the controllers and verify the functionality of the proposed control system design. In addition, the data that the Simulink model provided were compared with flight data to present the validity of derived dynamics as a proper mathematical model representing the true dynamics of the quadcopter system. Then, the SA-based global optimization procedure was applied to obtain optimized PID parameters. It was observed that the tuned gains through the SA algorithm produced a better performing PID controller than the original manually tuned one. Next, we investigated the uncertain dynamics of the quadcopter setup. After adding uncertainty to the gyroscopic effects associated with pitch-and-roll rate dynamics, the controllers were shown to be robust against the added uncertainty. A discussion follows to summarize SA-based algorithm PID controller design and performance outcomes. Lastly, future work on SA application on multi-input-multi-output (MIMO) systems is briefly discussed

Development of Robust Control Laws for Disturbance Rejection in Rotorcraft UAVs

Inherent stability inside the flight envelope must be guaranteed in order to safely introduce private and commercial UAV systems into the national airspace. The rejection of unknown external wind disturbances offers a challenging task due to the limited available information about the unpredictable and turbulent characteristics of the wind. This thesis focuses on the design, development and implementation of robust control algorithms for disturbance rejection in rotorcraft UAVs. The main focus is the rejection of external disturbances caused by wind influences. Four control algorithms are developed in an effort to mitigate wind effects: baseline nonlinear dynamic inversion (NLDI), a wind rejection extension for the NLDI, NLDI with adaptive artificial neural networks (ANN) augmentation, and NLDI with L1 adaptive control augmentation. A simulation environment is applied to evaluate the performance of these control algorithms under external wind conditions using a Monte Carlo analysis. Outdoor flight test results are presented for the implementation of the baseline NLDI, NLDI augmented with adaptive ANN and NLDI augmented with L1 adaptive control algorithms in a DJI F330 Flamewheel quadrotor UAV system. A set of metrics is applied to compare and evaluate the overall performance of the developed control algorithms under external wind disturbances. The obtained results show that the extended NLDI exhibits undesired characteristics while the augmentation of the baseline NLDI control law with adaptive ANN and L1 output-feedback adaptive control improve the robustness of the translational and rotational dynamics of a rotorcraft UAV in the presence of wind disturbances

Efficiency Optimization and Control of Permanent Magnet Synchronous Brushless Motors in Three-Phase Pulse Width Modulated Voltage Source Inverter Drives

In high performance drives where it is desirable to exploit the usefulness of reluctance torque and machine saliency, permanent magnet synchronous brushless motors are machines of choice. However, speed control of these machines especially in the flux weakening region becomes more complex due to the non-linear coupling among the winding currents as well as the nonlinearity present in the torque. While numerous research efforts in the past have considered control and efficiency improvements of induction motors, and synchronous motors with field windings, research efforts in developing an efficiency optimization and control strategy applicable to all salient-type permanent magnet synchronous brushless motors are still in their infancy.;A traditional control technique that has commonly been employed in efficiency improvement efforts is the stator\u27s zero d-axis current (i ds=0) technique. In this method, the rotor flux is aligned with the direct-axis so that the stator\u27s direct-axis current is zero and the torque becomes a linear function of the stator\u27s quadrature-axis current. Although this method achieves decoupling of winding currents and simplicity of control, it does not fully exploit the use of the machine\u27s saliency and reluctance torque, and is also not well-suited for wide-range load operations. The maximum torque per ampere (MTPA) technique is another less complex technique that has been considered which fully exploits the use of machine saliency with motor torque selected along the geometric curve of minimum-amplitude current space vectors for minimum loss operation. The drawback of the MTPA technique is that it does not provide high efficiency performance for synchronous reluctance motors running at low fractional loads.;In this work, the problem of efficiency optimization in the salient-type permanent magnet synchronous brushless motors is investigated. A machine model which includes the effect of core losses is proposed for developing a loss minimization algorithm that dynamically determines the optimal reference currents and voltages required for minimizing the total electrical losses (copper losses and core losses) within the feasible operating regions imposed by the motor and inverter capacities. The loss minimization strategy is implemented within a speed control loop for a synchronous reluctance motor drive and the effectiveness of the proposed scheme is validated by comparing performances with that of the traditional maximum torque per ampere and stator\u27s zero d-axis current vector control methods. It is shown that the proposed scheme offers the advantages of simplicity and superior performance throughout the entire operating range, and also improves motor efficiency to 96% at full load and full-speed operating condition