Nonlinear predictive control for durability enhancement and efficiency improvement in a fuel cell power system

© . This manuscript version is made available under the CC-BY-NC-ND 4.0 license http://creativecommons.org/licenses/by-nc-nd/4.0/In this work, a nonlinear model predictive control (NMPC) strategy is proposed to improve the efficiency and enhance the durability of a proton exchange membrane fuel cell (PEMFC) power system. The PEMFC controller is based on a distributed parameters model that describes the nonlinear dynamics of the system, considering spatial variations along the gas channels. Parasitic power from different system auxiliaries is considered, including the main parasitic losses which are those of the compressor. A nonlinear observer is implemented, based on the discretised model of the PEMFC, to estimate the internal states. This information is included in the cost function of the controller to enhance the durability of the system by means of avoiding local starvation and inappropriate water vapour concentrations. Simulation results are presented to show the performance of the proposed controller over a given case study in an automotive application (New European Driving Cycle). With the aim of representing the most relevant phenomena that affects the PEMFC voltage, the simulation model includes a two-phase water model and the effects of liquid water on the catalyst active area. The control model is a simplified version that does not consider two-phase water dynamics.Peer ReviewedPostprint (author's final draft

A control system for reducing the hydrogen consumption of PEM fuel cells under parametric uncertainties

Este artículo presenta un sistema de control para reducir el consumo de hidrogeno para una celda de combustible de Membrana de Intercambio Protónico, considerando incertidumbres paramétricas. El sistema de control incluye un modelo no lineal en el espacio de estado para la celda de combustible, un filtro de Kalman/estimador, un regulador óptimo cuadrático y algoritmo de seguimiento de puntos de máxima potencia (MPP). El objetivo de control es suministrar la potencia de carga demandada, evitando el agotamiento del oxígeno y minimizando el consumo de hidrógeno por medio de un algoritmo de Perturbación y Observación (P&O). El desempeño del sistema de control es evaluado ante incertidumbres paramétricas al simular escenarios de perdida de desempeño como producto del envejecimiento del compresor. De esta forma, dos escenarios fueron simulados: un primer escenario simula un error entre la ganancia (de lazo abierto) del compresor de la celda de combustible y la del modelo; y un segundo escenario, con un error entre la corriente de pérdidas y del compresor de la celda de combustible con respecto al modelo. Los resultados de simulación muestran que el filtro Kalman/estimador logra contrarrestar las incertidumbres producidas por los cambios paramétricos del sistema. Igualmente, el algoritmo MPP logra suministrar el voltaje del compresor adecuado sin necesidad de un perfil óptimo en condiciones ideales.This paper presents a control system for reducing the hydrogen consumption for a Polymer Electrolyte Membrane fuel cell, also considering parametric uncertainties. The control system is based on a non-linear state space model of the fuel cell, a Kalman filter/estimator, a linear state feedback controller and a Maximum Power Point (MPP) tracking algorithm. The control objective is to supply the requested load power, avoiding oxygen starvation with minimum fuel consumption using a Perturb and Observe (P&O) algorithm. The performance of the control system was assessed under parametric uncertainties by simulating a performance degradation of the compressor due to aging. Thus, two cases were simulated: first, a mismatch between the system and the linear model in the (open-loop) air compressor gain; and second, a mismatch between the system and the linear model in the current compressor and losses. The simulation results showed that the Kalman filter/estimator overcome the uncertainties produced by the parametrical variations. Besides, the P&O algorithm accomplished to provide the suitable compressor voltage without identifying an optimal profile under ideal operating conditions and empirical data

Efficiency Optimisation of an Experimental PEM Fuel Cell System via Super Twisting Control

A robust control solution is proposed to solve the air supply control problem in autonomous polymer electrolyte membrane fuel cells (PEMFC) based systems. Different second order sliding mode (SOSM) controllers are designed using a model of a laboratory test fuel cell generation system. Very good simulation results are obtained using such algorithms, showing the suitability of the SOSM approach to PEMFC stack breathing control. Subsequently, for experimental validation, a controller based on one of the previously assessed SOSM algorithms, namely a Super Twisting, is successfully implemented in the laboratory test bench. Highly satisfactory results are obtained, regarding dynamic behaviour, regulation error and robustness to uncertainties and external disturbances.Instituto de Investigaciones en Electrónica, Control y Procesamiento de Señale

Hierarchical Model Predictive Control for the Dynamical Power Split of a Fuel Cell Hybrid Vehicle

In order to reduce emissions of the transport sector, fuel cell hybrid vehicles (FCHVs) constitute a promising alternative as they have zero local emissions and overcome the limited range of electric vehicles. The power management of the propulsion system poses many challenges since it is a highly nonlinear, constrained, strongly coupled, multiple-input multiple-output (MIMO) system. The control objectives aim at dynamic power delivery, minimization of hydrogen consumption and charge sustainability of the battery. This thesis presents a hierarchical model predictive control (MPC) with three levels approaching the control problem on different time scales. The high-level control (HLC) implemented as a nonlinear MPC optimizes the static power split between battery and fuel cell system. The intermediate-level control (ILC) uses static optimization to determine the optimal operating point of the air supply. The lowlevel control (LLC) is a nonlinear MPC and tracks the reference trajectories received from the higher levels. The hierarchical MPC is evaluated on a detailed model of an FCHV using the worldwide harmonized light vehicles test cycle. Utilizing predictive information about the power demand, the HLC provides a power split that assures charge sustainability of the battery and only deviates by 0.2% from the optimal solution in terms of hydrogen consumption. Due to the predictive behavior and inherent decoupling capability of an MPC, the LLC achieves dynamic power delivery while explicitly considering the system constraints caused by prevention of oxygen starvation and limited operating range of the compressor. Moreover, the actual hydrogen consumption deviates only by 1% from the hydrogen consumption that is predicted by the HLC. Even for uncertain power demand prediction, the LLC attains dynamic power delivery by deviating from the reference trajectories to relieve the fuel cell system when operating under system constraints.In order to reduce emissions of the transport sector, fuel cell hybrid vehicles (FCHVs) constitute a promising alternative as they have zero local emissions and overcome the limited range of electric vehicles. The power management of the propulsion system poses many challenges since it is a highly nonlinear, constrained, strongly coupled, multiple-input multiple-output (MIMO) system. The control objectives aim at dynamic power delivery, minimization of hydrogen consumption and charge sustainability of the battery. This thesis presents a hierarchical model predictive control (MPC) with three levels approaching the control problem on different time scales. The high-level control (HLC) implemented as a nonlinear MPC optimizes the static power split between battery and fuel cell system. The intermediate-level control (ILC) uses static optimization to determine the optimal operating point of the air supply. The lowlevel control (LLC) is a nonlinear MPC and tracks the reference trajectories received from the higher levels. The hierarchical MPC is evaluated on a detailed model of an FCHV using the worldwide harmonized light vehicles test cycle. Utilizing predictive information about the power demand, the HLC provides a power split that assures charge sustainability of the battery and only deviates by 0.2% from the optimal solution in terms of hydrogen consumption. Due to the predictive behavior and inherent decoupling capability of an MPC, the LLC achieves dynamic power delivery while explicitly considering the system constraints caused by prevention of oxygen starvation and limited operating range of the compressor. Moreover, the actual hydrogen consumption deviates only by 1% from the hydrogen consumption that is predicted by the HLC. Even for uncertain power demand prediction, the LLC attains dynamic power delivery by deviating from the reference trajectories to relieve the fuel cell system when operating under system constraints