Skyhook surface sliding mode control on semi-active vehicle suspension systems for ride comfort enhancement

A skyhook surface sliding mode control method was proposed and applied to the control on the semi-active vehicle suspension system for its ride comfort enhancement. A two degree of freedom dynamic model of a vehicle semi-active suspension system was given, which focused on the passenger’s ride comfort perform-ance. A simulation with the given initial conditions has been devised in MATLAB/SIMULINK. The simula-tion results were showing that there was an enhanced level of ride comfort for the vehicle semi-active sus-pension system with the skyhook surface sliding mode controller

Robust multi-objective design of suspension systems

This thesis presents a robust multi-objective optimal design of four-degree-of-freedom passive and semi-active suspension systems. The passive suspension system is used in a racing car and the semi-active suspension is implemented on a passenger car. Mathematical models of the commercial and racing vehicle suspension systems are used in the computer simulations. A robust multi-objective design of the suspension systems is carried out by considering the minimization of three objectives: passenger’s head acceleration (HA), suspension deflection (SD), and tire deflection (TD). The first objective is concerned with the passenger’s health and comfort. The suspension stroke is described by SD and the tire holding is characterized by TD. The optimal design of the passive suspension involves tuning the coefficients of the sprung spring and damper, tire stiffness, and inertance of the inerter. Suspension systems’ parametric variations are very common and cannot be avoided in practice. To this end, a robust multi-objective optimization method that takes into consideration small changes in the design parameters should be considered. Unlike traditional multi-objective optimization problems where the focus is placed on finding the global Pareto-optimal solutions which express the optimal trade-offs among design objectives, the robust multi-objective optimization algorithms are concerned with robust solutions that are less sensitive to perturbations of decision variables. As a result, the mean effective values of the fitness functions are used as design objectives. Constraints on the design parameters and goals are applied. Numerical simulations show that the robust multi-objective design (RMOD) is very effective and guarantees a robust behavior as compared to that of the classical multi-objective design (MOD). The results also show that the robust region is inside the feasible search space and avoids all of its boundaries. The decision parameter space of the semi-active suspension includes both passive and active components. The passive components include the stiffness of the sprung spring, damping coefficient of the shock absorber, and stiffness of the tire. The active elements are the design details of the LQR algorithm. During the design, global sensitivity analysis is conducted to determine the elements of the suspension system that have high impact on the design objectives. The mass of the passenger’s head and upper body, the mass of the passenger’s lower body and cushion, passenger and cushion’s elastic properties, and the sprung mass of the vehicle are selected for the sensitivity analysis. Results show that the design goals are more sensitive to the variations in the sprung mass than the other parameters. As a result, parametric variations in the sprung mass of the vehicle and passive elements of the suspension system are considered. Similar to the design of the passive suspension, the mean effective values of SD, TD, and HA are used as design objectives. Also, constraints are applied on the objectives in compliance with the requirements of ISO 2631-1 on the design of car suspension systems. The optimization problem is solved by the NSGA-II (non-dominated sorting genetic algorithm) and robust Pareto front and set are obtained

Active suspension control of electric vehicle with in-wheel motors

In-wheel motor (IWM) technology has attracted increasing research interests in recent years due to the numerous advantages it offers. However, the direct attachment of IWMs to the wheels can result in an increase in the vehicle unsprung mass and a significant drop in the suspension ride comfort performance and road holding stability. Other issues such as motor bearing wear motor vibration, air-gap eccentricity and residual unbalanced radial force can adversely influence the motor vibration, passenger comfort and vehicle rollover stability. Active suspension and optimized passive suspension are possible methods deployed to improve the ride comfort and safety of electric vehicles equipped with inwheel motor. The trade-off between ride comfort and handling stability is a major challenge in active suspension design. This thesis investigates the development of novel active suspension systems for successful implementation of IWM technology in electric cars. Towards such aim, several active suspension methods based on robust H∞ control methods are developed to achieve enhanced suspension performance by overcoming the conflicting requirement between ride comfort, suspension deflection and road holding. A novel fault-tolerant H∞ controller based on friction compensation is in the presence of system parameter uncertainties, actuator faults, as well as actuator time delay and system friction is proposed. A friction observer-based Takagi-Sugeno (T-S) fuzzy H∞ controller is developed for active suspension with sprung mass variation and system friction. This method is validated experimentally on a quarter car test rig. The experimental results demonstrate the effectiveness of proposed control methods in improving vehicle ride performance and road holding capability under different road profiles. Quarter car suspension model with suspended shaft-less direct-drive motors has the potential to improve the road holding capability and ride performance. Based on the quarter car suspension with dynamic vibration absorber (DVA) model, a multi-objective parameter optimization for active suspension of IWM mounted electric vehicle based on genetic algorithm (GA) is proposed to suppress the sprung mass vibration, motor vibration, motor bearing wear as well as improving ride comfort, suspension deflection and road holding stability. Then a fault-tolerant fuzzy H∞ control design approach for active suspension of IWM driven electric vehicles in the presence of sprung mass variation, actuator faults and control input constraints is proposed. The T-S fuzzy suspension model is used to cope with the possible sprung mass variation. The output feedback control problem for active suspension system of IWM driven electric vehicles with actuator faults and time delay is further investigated. The suspended motor parameters and vehicle suspension parameters are optimized based on the particle swarm optimization. A robust output feedback H∞ controller is designed to guarantee the system’s asymptotic stability and simultaneously satisfying the performance constraints. The proposed output feedback controller reveals much better performance than previous work when different actuator thrust losses and time delay occurs. The road surface roughness is coupled with in-wheel switched reluctance motor air-gap eccentricity and the unbalanced residual vertical force. Coupling effects between road excitation and in wheel switched reluctance motor (SRM) on electric vehicle ride comfort are also analysed in this thesis. A hybrid control method including output feedback controller and SRM controller are designed to suppress SRM vibration and to prolong the SRM lifespan, while at the same time improving vehicle ride comfort. Then a state feedback H∞ controller combined with SRM controller is designed for in-wheel SRM driven electric vehicle with DVA structure to enhance vehicle and SRM performance. Simulation results demonstrate the effectiveness of DVA structure based active suspension system with proposed control method its ability to significantly improve the road holding capability and ride performance, as well as motor performance

Innovative magnetorheological devices for shock and vibration mitigation

Vibration and impact protection have been a popular topic in research fields, which could directly affect the passengers’ and drivers’ comfort and safety, even cause spines fracture. Therefore, an increasing number of vehicle suspensions and aircraft landing gears are proposed and manufactured. Magnetorheological fluids (MRFs), as a smart material, are growly applied into the above device owing to its unique properties such as fast response, reversible properties, and broad controllable range, which could improve the vibration/impact mitigation performance. MRF was utilized to achieve adaptive parameters of the vehicle suspensions by controlling the magnetic field strength of the MRF working areas. Generally, the magnetic field is provided by a given current, subsequently, it would consume massive energy from a long-term perspective. Thus, a self-powered concept was applied as well. This thesis reports a compact stiffness controllable MR damper with a self-powered capacity. After the prototype of the MR damper, its property tests were conducted to verify the stiffness controllability and the energy generating ability using a hydraulic Instron test system. Then, a quarter-car test rig was built, and the semi-active MR suspension integrated with the self-powered MR damper was installed on a test rig. Two controllers, one based on short-time Fourier transform (STFT) and a classical skyhook controller was developed to control the stiffness. The evaluation results demonstrate that the proposed MR damper incorporated with STFT controller or skyhook controller could suppress the response displacements and accelerations obviously comparing with the conventional passive systems

A novel multi-objective quantum particle swarm algorithm for suspension optimization

In this paper, a novel multi-objective archive-based Quantum Particle Optimizer (MOQPSO) is proposed for solving suspension optimization problems. The algorithm has been adapted from the well-knownsingle objectiveQPSOby substantialmodifications in the core equations and implementation of new multi-objectivemechanisms. The novel algorithmMOQPSO and the long-establishedNSGA-II andCOGA-II (Compressed-ObjectiveGenetic Algorithm with Convergence Detection) are compared. Two situations are considered in this paper: a simple half-car suspension model and a bus suspension model. The numerical model of the bus allows complex dynamic interactions not considered in previous studies. The suitability of the solution is evaluated based on vibration-related ISO Standards, and the efficiency of the proposed algorithm is tested by dominance comparison. For a specifically chosen Pareto front solution found by MOQPSO in the second case, the passengers and driver accelerations attenuated about 50% and 33%, respectively, regarding non-optimal suspension parameters. All solutions found by NSGA-II are dominated by those found byMOQPSO,which presented a Pareto front noticeably wider for the same number of objective function calls

Investigation of a non-linear suspension in a quarter car model

This thesis presents the study of a quarter car model which consists of a two-degree-of-freedom (2 DOF) with a linear spring and a nonlinear spring configuration. In this thesis, the use of non-linear vibration attachments is briefly explained, and a survey of the research done in this area is also discussed. The survey will show what have been done by the researches in this new field of nonlinear attachments. Also, it will be shown that this topic was not extensively researched and is a new type of research where no sufficient experimental work has been applied. As an application, a quarter car model was chosen to be investigated. The aim of the Thesis is to validate theoretically and experimentally the use of nonlinear springs in a quarter car model. Design the new type of suspension and insert it in the experimental set up, built from the ground up in the laboratory. A novel criterion for optimal ride comfort is the root mean square of the absolute acceleration specified by British standards ISO 2631-1997. A new way to reduce vibrations is to take advantage of nonlinear components. The mathematical model of the quarter-car is derived, and the dynamics are evaluated in terms of the main mass displacement and acceleration. The simulation of the car dynamics is performed using Matlab® and Simulink®. The realization of vibration reduction through one-way irreversible nonlinear energy localization which requires no pre-tuning in a quarter car model is studied for the first time. Results show that the addition of the nonlinear stiffness decreases the vibration of the sprung mass to meet optimal ride comfort standards. As the passenger is situated above the sprung mass, any reduction in the sprung mass dynamics will directly have the same effect on the passenger of the vehicle. The future is in the use of a nonlinear suspension that could provide improvement in performance over that realized by the passive, semi active and active suspension. The use of a quarter car model is simple compared to a half car model or a full car model, furthermore in the more complex models you can study the heave and the pitch of the vehicle. For the initial study of the nonlinear spring the quarter car model was sufficient enough to study the dynamics of the vehicle. Obtaining an optimum suspension system is of great importance for automotive and vibration engineer involved in the vehicle design process. The suspension affects an automobile’s comfort, performance, and safety. In this thesis, the optimization of suspension parameters which include the spring stiffness and damper coefficient is designed to compromise between the comfort and the road handling. Using Genetic algorithm an automated optimization of suspension parameters was executed to meet performance requirements specified. Results show that by optimizing the parameters the vibration in the system decreases immensely

Improvement the Vehicle Suspension System Performance Using Fuzzy Controller

An ideal car suspension system should be stiff enough for better handling while soft enough for better ride comfort factor to the passenger. Passive suspension system often have fixed shock absorber which compromise in between ride comfort and handling factors. In this paper, an active suspension system of a quarter car based on fuzzy control is developed to meet both need of ride comfort and good road handling. The suspension is assumed consist of spring and variable shock absorber. Fuzzy controller has function to control the variable shock absorber. The control structures are based on the combination of the body displacement, wheel displacement and suspension. The proposed controller system has been simulated, and is then compared with the response of passive suspension. Simulation results show that fuzzy controller based suspension system provide better ride comfort and road handling, because it decreases the vehicle body acceleration, small overshoot and settling time

Study on Vibration Characteristics and Human Riding Comfort of a Special Equipment Cab

Special equipment drivers often suffered from vibration which threatened their physical and mental health. In order to study the riding comfort of a special equipment cab, a hammering experiment has been carried out on it by acceleration sensors. According to the test results, the natural frequency has been calculated which was compared with the result analysis by the finite element method. Next, the equipment operating condition test on a flat road was done. The vibration characteristics of the whole vehicle were obtained later. The results show that the cab vibration and the finite element results agree well, but the natural frequency of the cab is close to the vibration frequency of the human body. And this is not conducive to long-term operation of the drivers. In order to improve the human operational comfort, it is necessary to reduce its natural frequency during the cab structure design process. The research in this paper can provide help for the similar human-machine operation comfort study and product design

Robust Semi-active Control of Aircraft Landing Gear System Equipped with Magnetorheological Dampers

Landing is the most critical operational phase of an aircraft since it directly affects the passenger safety and comfort. The factors such as the undesirable wind and ground effects, runway unevenness, excessive sink speeds and approach speeds and pilot errors can deteriorate the landing performance of an aircraft several times during its entire lifetime. When an aircraft lands, large amplitude vibrations get transmitted to the fuselage from the runway thereby causing safety and comfort problems and hence need to be suppressed quickly. Landing gear is an essential assembly that prevents the aircraft fuselage from the ground loads. A shock absorber which is considered as the heart of the landing gear assembly plays an important role in this process by absorbing the vibrations during landing. The existing Oleo-pneumatic shock absorbers are the most efficient in absorbing the vibrations during each aircraft operation. However, they are unable to provide the continuously variable damping required during the landing phase which might reduce their efficiency. Moreover, to account for the uncertainties during landing, a damper capable of providing the variable damping effect can play a vital role in increasing the passenger safety. A semi-active control system of a landing gear suspension can solve the problem of excessive vibrations effectively by providing a variable damping during each operational phase. Magnetorheological (MR) dampers are one of the most efficient and attractive solutions that can provide the continuously variable damping required depending on a control command. This thesis focuses on the concept of the semi-active aircraft suspension system using the MR damper with the implementation of robust control strategy. Initially, the dynamic behavior of the MR damper is studied using the parametric modeling approach. Spencer dynamic model is adopted for simulating the dynamic behavior of the MR damper. This is followed by the analysis of the energy dissipation patterns of the MR damper for different excitation inputs. A semi-active suspension system is developed for a three degree-of-freedom (3 DOF) aircraft model considering a tri-cycle landing gear configuration. A switching technique is developed in the simulation of the landing procedure which enables the system to switch from the single degree of freedom to three degrees of freedom system in order to simulate the sequential touching of the two wheels of the main landing gears and the nose landing gear wheel with the ground. For developing the semi-active MR suspension system, two different controller approaches, namely, the Linear Quadratic Regulator (LQR) and the H∞ control are adopted. The results of the designed controllers are compared for a particular landing scenario for studying the performance of the controllers in reducing the overshoot of the bounce response as well as the bounce rate response. The simulation results confirmed the improved performance of the robust controller compared to the optimal control strategy when the aircraft is subjected to the disturbances during landing. Finally, implementing the robust control approach, the landing performance of an aircraft embedded with the semi-active suspension system is simulated and analyzed for different sink velocities considering the disturbances