Design of a High-Speed Ferrite-based Brushless DC Machine for Electric Vehicles

In the present paper an analytic procedure for the preliminary design of a High-Speed ferrite-based Brushless DC Machine (HS-BLDC) has been proposed. In particular, mechanical and electromagnetic modeling have been developed in order to take into account their mutual influence in the definition of the geometry of the electrical machine. In addition, suitable design targets have been imposed in accordance with electric vehicle application requirements. Hence, several mechanical and electromagnetic constraints have been introduced in order to comply with high-speed operation, preventing demagnetization issues of ferrite magnets as well. Subsequently, an HS-BLDC characterized by an inner rotor configuration has been designed in accordance with the proposed methodology. The analytical procedure and the corresponding results have been reported and validated by means of Finite Element Analyses (FEAs), highlighting the effectiveness of the proposed configuration and design solutions

A Portable Implementation on Industrial Devices of a Predictive Controller Using Graphical Programming

This paper presents an approach for developing an Extended Prediction Self-Adaptive Controller employing graphical programming of industrial standard devices, for controlling fast processes. For comparison purposes, the algorithm has been implemented on three different FPGA (Field Programmable Gate Arrays) chips. The paper presents research aspects regarding graphical programming controller design, showing that a single advanced control application can run on different targets without requiring significant program modifications. Based on the time needed for processing the control signal and on the application, one can efficiently and easily select the most appropriate device. To exemplify the procedure, a conclusive case study is presented

An FPGA-based controller for collaborative robotics

The use of robots is becoming more common in society. Industrial robots are being developed to work with people, and lower-force collaborative robots are being developed to help people in their everyday lives. These may need fast and sophisticated motion control and behavioral algorithms, but are expected to be more compact and lower cost. This paper proposes a processor plus FPGA solution for the control systems for such robots, where the FPGA performs all real-time tasks, freeing the processor to run lower-frequency high level control and interface to other devices such as camera systems. A demonstrator robot is designed, combining multi-axis motion control with 3D robot vision

Field weakening and sensorless control solutions for synchronous machines applied to electric vehicles.

184 p.La polución es uno de los mayores problemas en los países industrializados. Por ello, la electrificación del transporte por carretera está en pleno auge, favoreciendo la investigación y el desarrollo industrial. El desarrollo de sistemas de propulsión eficientes, fiables, compactos y económicos juega un papel fundamental para la introducción del vehículo eléctrico en el mercado.Las máquinas síncronas de imanes permanentes son, a día de hoy la tecnología más empleada en vehículos eléctricos e híbridos por sus características. Sin embargo, al depender del uso de tierras raras, se están investigando alternativas a este tipo de máquina, tales como las máquinas de reluctancia síncrona asistidas por imanes. Para este tipo de máquinas síncronas es necesario desarrollar estrategias de control eficientes y robustas. Las desviaciones de parámetros son comunes en estas máquinas debido a la saturación magnética y a otra serie de factores, tales como tolerancias de fabricación, dependencias en función de la temperatura de operación o envejecimiento. Las técnicas de control convencionales, especialmente las estrategias de debilitamiento de campo dependen, en general, del conocimiento previo de dichos parámetros. Si no son lo suficientemente robustos, pueden producir problemas de control en las regiones de debilitamiento de campo y debilitamiento de campo profundo. En este sentido, esta tesis presenta dos nuevas estrategias de control de debilitamiento de campo híbridas basadas en LUTs y reguladores VCT.Por otro lado, otro requisito indispensable para la industria de la automoción es la detección de faltas y la tolerancia a fallos. En este sentido, se presenta una nueva estrategia de control sensorless basada en una estructura PLL/HFI híbrida que permite al vehículo continuar operando de forma pseudo-óptima ante roturas en el sensor de posición y velocidad de la máquina eléctrica. En esta tesis, ambas propuestas se validan experimentalmente en un sistema de propulsión real para vehículo eléctrico que cuenta con una máquina de reluctancia síncrona asistidas por imanes de 51 kW

Advances in Rotating Electric Machines

It is difficult to imagine a modern society without rotating electric machines. Their use has been increasing not only in the traditional fields of application but also in more contemporary fields, including renewable energy conversion systems, electric aircraft, aerospace, electric vehicles, unmanned propulsion systems, robotics, etc. This has contributed to advances in the materials, design methodologies, modeling tools, and manufacturing processes of current electric machines, which are characterized by high compactness, low weight, high power density, high torque density, and high reliability. On the other hand, the growing use of electric machines and drives in more critical applications has pushed forward the research in the area of condition monitoring and fault tolerance, leading to the development of more reliable diagnostic techniques and more fault-tolerant machines. This book presents and disseminates the most recent advances related to the theory, design, modeling, application, control, and condition monitoring of all types of rotating electric machines

Design and Control of Electrical Motor Drives

Dear Colleagues, I am very happy to have this Special Issue of the journal Energies on the topic of Design and Control of Electrical Motor Drives published. Electrical motor drives are widely used in the industry, automation, transportation, and home appliances. Indeed, rolling mills, machine tools, high-speed trains, subway systems, elevators, electric vehicles, air conditioners, all depend on electrical motor drives.However, the production of effective and practical motors and drives requires flexibility in the regulation of current, torque, flux, acceleration, position, and speed. Without proper modeling, drive, and control, these motor drive systems cannot function effectively.To address these issues, we need to focus on the design, modeling, drive, and control of different types of motors, such as induction motors, permanent magnet synchronous motors, brushless DC motors, DC motors, synchronous reluctance motors, switched reluctance motors, flux-switching motors, linear motors, and step motors.Therefore, relevant research topics in this field of study include modeling electrical motor drives, both in transient and in steady-state, and designing control methods based on novel control strategies (e.g., PI controllers, fuzzy logic controllers, neural network controllers, predictive controllers, adaptive controllers, nonlinear controllers, etc.), with particular attention to transient responses, load disturbances, fault tolerance, and multi-motor drive techniques. This Special Issue include original contributions regarding recent developments and ideas in motor design, motor drive, and motor control. The topics include motor design, field-oriented control, torque control, reliability improvement, advanced controllers for motor drive systems, DSP-based sensorless motor drive systems, high-performance motor drive systems, high-efficiency motor drive systems, and practical applications of motor drive systems. I want to sincerely thank authors, reviewers, and staff members for their time and efforts. Prof. Dr. Tian-Hua Liu Guest Edito

Advanced control system for stand-alone diesel engine driven-permanent magnetic generator sets

The main focus is on the development of an advanced control system for variable speed standalone diesel engine driven generator systems. An extensive literature survey reviews the historical development and previous relevant research work in the fields of diesel engines, electrical machines, power electronic converters, power and electronic systems. Models are developed for each subsystem from mathematical derivations with necessary simplifications made to reduce complexity while retaining the required accuracy. Initially system performance is investigated using simulation models in Matlab/Simulink. The AC/DC/AC power electronic conversion system used employs a voltage controlled dc link. The ac voltage is maintained at constant magnitude and frequency by using a dc-dc converter and a fixed modulation ratio VSI PWM inverter. The DC chopper provides fast control of the output voltage by dealing efficiently with transient conditions. A Variable Speed Fuzzy Logic Core (VSFLC) controller is combined with a classical control method to produce a novel hybrid controller. This provides an innovative variable speed control that responds to both load and speed changes. A new power balance based control strategy is proposed and implemented in the speed controller. Subsequently a novel overall control strategy is proposed to co-ordinate the hybrid variable speed controller and chopper controller to provide overall control for both fast and slow variations of system operating conditions. The control system is developed and implemented in hardware using Xilinx Foundation Express. The VHDL code for the complete control system design is developed and the designs are synthesised and analysed within the Xilinx environment. The controllers are implemented with XC95108-PC84 and XC4010-PC84 to provide a compact and cheap control system. A prototype experimental system is described and test results are obtained that show the combined control strategy to be very effective. The research work makes contributions in the areas of automatic control systems for diesel engine generator sets and CPLD/FPGA application that will benefit manufacturers and consumers.EPSR

Fault diagnosis and fault tolerant control of multiphase voltage source converters for application in traction drives

There is an increasing demand for vehicles with less environmental impact and higher fuel efficiency. To meet these requirements, the transportation electrification has been introduced in both academia and industry during last years. Electric vehicle (EV) and hybrid Electric vehicle (HEV) are two practical examples in transportation systems. The typical power train in the EVs consists of three main parts including energy source, power electronics and an electrical motor. Regarding the machine, permanent magnet (PM) motors are the dominant choice for light duty hybrid vehicles in industry due to their higher efficiency and power density. In order to operate the power train, the electrical machine can be supplied and controlled by a voltage source inverter (VSI). The converter is subjected to various fault types. According to the statistics, 38% of faults in a motor drive are due to the power converter. On the other side, the electrical power train should meet a high level of reliability. Multiphase PM machines can meet the reliability requirements due to their fault-tolerant characteristics. The machine can still be operational with faults in multiple phases. Consequently, to realize a multiphase fault-tolerant motor drive, three main concepts should be developed including fault detection (FD), fault isolation and fault-tolerant control. This PhD thesis is therefore focused on FD and fault-tolerant control of a multiphase VSI. To achieve this research goal, the presented FD and control methods of the power converter are thoroughly investigated through literature review. Following that, the operational condition of the multiphase converter supplying the electrical machine is studied. Regarding FD methods in multiphase, three new algorithms are presented in this thesis. These proposed FD methods are also embedded in new fault-tolerant control algorithms. At the first step, a novel model based FD method is proposed to detect multiple open switch faults. This FD method is included in the developed adaptive proportional resonant control algorithm of the power converter. At the second step, two signal based FD methods are proposed. Fault-tolerant control of the power converter with the conventional PI controller is discussed. Furthermore, the theory of SMC is developed. At the last step, finite control set (FCS) model predictive control (MPC) of the five-phase brushless direct current (BLDC) motor is discussed for the first time in this thesis. A simple FD method is derived from the control signals. Inputs to all developed methods are the five-phase currents of the motor. The theory of each method is explained and compared with available methods. To validate the developed theory at each part, FD algorithm is embedded in the fault-tolerant control algorithm. Experimental results are conducted on a five-phase BLDC motor drive. The electrical motor used in the experimental results has an in-wheel outer rotor structure. This motor is suitable for electric vehicles. At the end of each part, the remarkable points and conclusions are presentedHay una creciente demanda de vehículos con menor impacto ambiental y una mayor eficiencia de combustible. Para cumplir estos requisitos, la electrificación del transporte se ha introducido en la academia y la industria en los últimos años. Vehículos eléctricos y vehículos eléctricos híbridos son dos ejemplos prácticos en los sistemas de transporte. El tren de potencia típico en los vehículos eléctricos se compone de tres partes principales, incluyendo la fuente de energía, la electrónica de potencia y un motor eléctrico. En cuanto a la máquina, de imán permanente motores son la opción dominante para vehículos híbridos ligeros en la industria debido a su mayor eficiencia y densidad de potencia. Con el fin de operar el tren de potencia, la máquina eléctrica se puede suministrar y controlado por un inversor de fuente de tensión. El convertidor se somete a diversos tipos de fallos. Según las estadísticas, 38 % de las fallas en un motor se deben al convertidor de potencia. Por otro lado, el tren de potencia eléctrica debe cumplir con un alto nivel de fiabilidad. Máquinas multifase PM pueden cumplir con los requisitos de fiabilidad debido a sus características de tolerancia a fallos. La máquina puede seguir siendo operativo con fallas en múltiples fases. En consecuencia, para realizar una unidad de motor de alta disponibilidad de múltiples fases, tres conceptos principales deben desarrollarse incluyendo la detección de fallos, el aislamiento de fallas y control tolerante a fallos. Por tanto, esta tesis doctoral se centra en la FD y control tolerante a fallos de un VSI multifase. Para lograr este objetivo la investigación, los productos alimenticios y bebidas y métodos de control que se presentan del convertidor de potencia se investigan a fondo a través de revisión de la literatura. Después de eso, se estudió la condición operativa del convertidor de múltiples el suministro de la máquina eléctrica. En cuanto a los métodos de FD en múltiples fases, tres nuevos algoritmos se presentan en esta tesis. Estos métodos FD propuestas también están integrados en los nuevos algoritmos de control con tolerancia a fallos. En el primer paso, se propone un método FD modelo novela basada detectar fallas múltiples del interruptor abierto. Este método FD está incluido en el algoritmo de control adaptativo desarrollado proporcional resonante del convertidor de potencia. En el segundo paso, se proponen dos métodos FD señal basada. Se discute el control tolerante a fallos del convertidor de potencia con el controlador PI convencional. Además, la teoría de la SMC se desarrolla. En el último paso, el control conjunto finito modelo de control predictivo del motor de cinco fases sin escobillas de corriente continua se discutió por primera vez en esta tesis. Un método FD sencilla se deriva de las señales de control. Las entradas a todos los métodos desarrollados son las corrientes de cinco de fase del motor. La teoría de cada método se explica y se compara con los métodos disponibles. Para validar la teoría desarrollada en cada parte, FD algoritmo está incorporado en el algoritmo de control tolerante a fallos. Los resultados experimentales se llevan a cabo en una unidad de motor BLDC de cinco fases. El motor eléctrico usado en los resultados experimentales tiene una estructura de rotor exterior en las cuatro ruedas. Este motor es adecuado para los vehículos eléctricos. Al final de cada parte, se presentan los puntos notables y conclusione

Prädiktive Regelung und Finite-Set-Beobachter für Windgeneratoren mit variabler Drehgeschwindigkeit

This dissertation presents several model predictive control (MPC) techniques and finite-position-set observers (FPSOs) for permanent-magnet synchronous generators and doubly-fed induction generators in variable-speed wind turbines. The proposed FPSOs are novel ones and based on the concept of finite-control-set MPC. Then, the problems of the MPC techniques like sensitivity to variations of the model parameters and others are investigated and solved in this work.Die vorliegende Dissertation stellt mehrere unterschiedliche Verfahren der modellprädiktiven Regelung (MPC) und so genannte Finite-Position-Set-Beobachter (FPSO) sowohl für Synchrongeneratoren mit Permanentmagneterregung als auch für doppelt gespeiste Asynchrongeneratoren in Windkraftanlagen mit variabler Drehzahl vor und untersucht diese. Für die Beobachter (FPSO) wird ein neuartiger Ansatz vorgestellt, der auf dem Konzept der Finite-Control-Set-MPC basiert. Außerdem werden typische Eigenschaften der MPC wie beispielsweise die Anfälligkeit gegenüber Parameterschwankungen untersucht und kompensiert