Contactless Rotor Ground Fault Detection Method for Brushless Synchronous Machines Based on an AC/DC Rotating Current Sensor

Brushless synchronous machines (BSMs) are replacing conventional synchronous machines with static excitation in generation facilities due to the absence of sparking and lower maintenance. However, this excitation system makes measuring electric parameters in the rotor challenging. It is highly difficult to detect ground faults, which are the most common type of electrical fault in electric machines. In this paper, a ground fault detection method for BSMs is proposed. It is based on an inductive AC/DC rotating current sensor installed in the shaft. In the case of a ground fault in the rotating parts of the BSM, a fault current will flow through the rotor’s sensor, inducing voltage in its stator. By analyzing the frequency components of the induced voltage, the detection of a ground fault in the rotating elements is possible. The ground faults detection method proposed covers the whole rotor and discerns between DC and AC sides. This method does not need any additional power source, slip ring, or brush, which is an important advantage in comparison with the existing methods. To corroborate the detection method, experimental tests have been performed using a prototype of this sensor connected to laboratory synchronous machines, achieving satisfactory results.This research was funded by Universidad Politécnica de Madrid under grant number RP2304330031

Converter fault diagnosis and post-fault operation of a doubly-fed induction generator for a wind turbine

Wind energy has become one of the most important alternative energy resources because of the global warming crisis. Wind turbines are often erected off-shore because of favourable wind conditions, requiring lower towers than on-shore. The doubly-fed induction generator is one of the most widely used generators with wind turbines. In such a wind turbine the power converters are less robust than the generator and other mechanical parts. If any switch failure occurs in the converters, the wind turbine may be seriously damaged and have to stop. Therefore, converter health monitoring and fault diagnosis are important to improve system reliability. Moreover, to avoid shutting down the wind turbine, converter fault diagnosis may permit a change in control strategy and/or reconfigure the power converters to permit post-fault operation. This research focuses on switch fault diagnosis and post-fault operation for the converters of the doubly-fed induction generator. The effects of an open-switch fault and a short-circuit switch fault are analysed. Several existing open-switch fault diagnosis methods are examined but are found to be unsuitable for the doubly-fed induction generator. The causes of false alarms with these methods are investigated. A proposed diagnosis method, with false alarm suppression, has the fault detection capability equivalent to the best of the existing methods, but improves system reliability. After any open-switch fault is detected, reconfiguration to a four-switch topology is activated to avoid shutting down the system. Short-circuit switch faults are also investigated. Possible methods to deal with this fault are discussed and demonstrated in simulation. Operating the doubly-fed induction generator as a squirrel cage generator with aerodynamic power control of turbine blades is suggested if this fault occurs in the machine-side converter, while constant dc voltage control is suitable for a short-circuit switch fault in the grid-side converter.Wind energy has become one of the most important alternative energy resources because of the global warming crisis. Wind turbines are often erected off-shore because of favourable wind conditions, requiring lower towers than on-shore. The doubly-fed induction generator is one of the most widely used generators with wind turbines. In such a wind turbine the power converters are less robust than the generator and other mechanical parts. If any switch failure occurs in the converters, the wind turbine may be seriously damaged and have to stop. Therefore, converter health monitoring and fault diagnosis are important to improve system reliability. Moreover, to avoid shutting down the wind turbine, converter fault diagnosis may permit a change in control strategy and/or reconfigure the power converters to permit post-fault operation. This research focuses on switch fault diagnosis and post-fault operation for the converters of the doubly-fed induction generator. The effects of an open-switch fault and a short-circuit switch fault are analysed. Several existing open-switch fault diagnosis methods are examined but are found to be unsuitable for the doubly-fed induction generator. The causes of false alarms with these methods are investigated. A proposed diagnosis method, with false alarm suppression, has the fault detection capability equivalent to the best of the existing methods, but improves system reliability. After any open-switch fault is detected, reconfiguration to a four-switch topology is activated to avoid shutting down the system. Short-circuit switch faults are also investigated. Possible methods to deal with this fault are discussed and demonstrated in simulation. Operating the doubly-fed induction generator as a squirrel cage generator with aerodynamic power control of turbine blades is suggested if this fault occurs in the machine-side converter, while constant dc voltage control is suitable for a short-circuit switch fault in the grid-side converter

A review on power electronics technologies for electric mobility

Concerns about greenhouse gas emissions are a key topic addressed by modern societies worldwide. As a contribution to mitigate such effects caused by the transportation sector, the full adoption of electric mobility is increasingly being seen as the main alternative to conventional internal combustion engine (ICE) vehicles, which is supported by positive industry indicators, despite some identified hurdles. For such objective, power electronics technologies play an essential role and can be contextualized in different purposes to support the full adoption of electric mobility, including on-board and off-board battery charging systems, inductive wireless charging systems, unified traction and charging systems, new topologies with innovative operation modes for supporting the electrical power grid, and innovative solutions for electrified railways. Embracing all of these aspects, this paper presents a review on power electronics technologies for electric mobility where some of the main technologies and power electronics topologies are presented and explained. In order to address a broad scope of technologies, this paper covers road vehicles, lightweight vehicles and railway vehicles, among other electric vehicles.This work has been supported by FCT – Fundação para a Ciência e Tecnologia with-in the Project Scope: UID/CEC/00319/2020. This work has been supported by the FCT Project DAIPESEV PTDC/EEI-EEE/30382/2017, and by the FCT Project new ERA4GRIDs PTDC/EEI-EEE/30283/2017. Tiago Sousa is supported by the doctoral scholarship SFRH/BD/134353/2017 granted by FCT

Fault Ride-Through Capacity Enhancement of Fixed Speed Wind Generator by A Modified Bridge-type Fault Current Limiter

Fault Ride-Through (FRT) is a common requirement to abide by grid code all over the world. In this work, to enhance the fault ride-through capability of a fixed speed wind generator system, a modified configuration of Bridge-Type Fault Current Limiter (BFCL) is proposed. To check the effectiveness of the proposed BFCL, its performance is compared with that of the Series Dynamic Braking Resistor (SDBR). A harmonic performance improvement by the proposed method is also analyzed. Three-line-to-ground (3LG), line-to-line (LL) and single-line-to-ground (1LG) faults were applied to one of the double circuit transmission lines connected to the wind generator system. Simulations were carried out using Matlab/Simulink software. Simulation results show that the proposed BFCL is very effective device to achieve the FRT and suppress fault current that eliminates the need for circuit breaker replacement. Also, the BFCL improves the harmonic performance and helps follow harmonic grid code. Moreover, it was found that the BFCL works better than the SDBR, and has some distinct advantages over the SDBR

Multi-level-objective design optimization of permanent magnet synchronous wind generator and solar photovoltaic system for an urban environment application

This Ph.D. thesis illustrates a novel study on the analytical and numerical design optimization of radial-flux permanent magnet synchronous wind generators (PMSGs) for small power generation in an urban area, in which an outer rotor topology with a closed-slot stator is employed. The electromagnetic advantages of a double-layer fractional concentration non-overlapping winding configuration are discussed. The analytical behavior of a PMSG is studied in detail; especially for magnetic flux density distribution, time and space harmonics, flux linkages, back-EMF, cogging torque, torque, output power, efficiency, and iron losses computation. The electromagnetic behavior of PMSGs are evaluated when a number of various Halbach array magnetization topologies are presented to maximize the generator’s performance. In addition, the thermal behavior of the PMSG is improved using an innovative natural air-cooling system for rated speed and higher to decrease the machine’s heat mainly at the stator teeth. The analytical investigation is verified via 2-D and 3-D finite element analysis along with a good experimental agreement. Design optimization of electrical machines plays the deterministic role in performance improvements such as the magnetization pattern, output power, and efficiency maximization, as well as losses and material cost minimization. This dissertation proposes a novel multi-objective design optimization technique using a dual-level response surface methodology (D-RSM) and Booth’s algorithm (coupled to a memetic algorithm known as simulated annealing) to maximize the output power and minimize material cost through sizing optimization. Additionally, the efficiency maximization by D-RSM is investigated while the PMSG and drive system are on duty as the whole. It is shown that a better fit is available when utilizing modern design functions such as mixed-resolution central composite (MR-CCD) and mixed-resolution robust (MR-RD), due to controllable and uncontrollable design treatments, and also a Window-Zoom-in approach. The proposed design optimization was verified by an experimental investigation. Additionally, there are several novel studies on vibro-acoustic design optimization of the PMSGs with considering variable speed analysis and natural frequencies using two techniques to minimize the magnetic noise and vibrations. Photovoltaic system design optimization considered of 3-D modeling of an innovative application-oriented urban environment structure, a smart tree for small power generation. The horizon shading is modeled as a broken line superimposed onto the sun path diagram, which can hold any number of height/azimuth points in this original study. The horizon profile is designed for a specific location on the Barcelona coast in Spain and the meteorological data regarding the location of the project was also considered. Furthermore, the input weather data is observed and stored for the whole year (in 2016). These data include, ambient temperature, module’s temperature (open and closed circuits tests), and shading average rate. A novel Pareto-based 3-D analysis was used to identify complete and partial shading of the photovoltaic system. A significant parameter for a photovoltaic (PV) module operation is the nominal operating cell temperature (NOCT). In this research, a glass/glass module has been referenced to the environment based on IEC61215 via a closed-circuit and a resistive load to ensure the module operates at the maximum power point. The proposed technique in this comparative study attempts to minimize the losses in a certain area with improved output energy without compromising the overall efficiency of the system. A Maximum Power Point Track (MPPT) controller is enhanced by utilizing an advanced perturb & observe (P&O) algorithm to maintain the PV operating point at its maximum output under different temperatures and insolation. The most cost-effective design of the PV module is achieved via optimizing installation parameters such as tilt angle, pitch, and shading to improve the energy yield. The variation of un-replicated factorials using a Window-Zoom-in approach is examined to determine the parameter settings and to check the suitability of the design. An experimental investigation was carried out to verify the 3-D shading analysis and NOCT technique for an open-circuit and grid-connected PV module.Esta tesis muestra un novedoso estudio referente al diseño optimizado de forma analítica y numérica de un generador síncrono de imanes permanentes (PMSGs) para una aplicación de microgeneración eólica en un entorno urbano, donde se ha escogido una topología de rotor exterior con un estator de ranuras cerradas. Las ventajas electromagnéticas de los arrollamientos fraccionarios de doble capa, con bobinas concentradas se discuten ampliamente en la parte inicial del diseño del mismo, así como las características de distribución de la inducción, los armónicos espaciales y temporales, la fem generada, el par de cogging así como las características de salida (par, potencia generada, la eficiencia y la distribución y cálculo de las pérdidas en el hierro que son analizadas detalladamente) Posteriormente se evalúan diferentes configuraciones de estructuras de imanes con magnetización Halbach con el fin de maximizar las prestaciones del generador. Adicionalmente se analiza la distribución de temperaturas y su mejora mediante el uso de un novedoso diseño mediante el uso de ventilación natural para velocidades próximas a la nominal y superiores con el fin de disminuir la temperatura de la máquina, principalmente en el diente estatórico. El cálculo analítico se completa mediante simulaciones 2D y 3D utilizando el método de los elementos finitos así como mediante diversas experiencias que validan los modelos y aproximaciones realizadas. Posteriormente se desarrollan algoritmos de optimización aplicados a variables tales como el tipo de magnetización, la potencia de salida, la eficiencia así como la minimización de las pérdidas y el coste de los materiales empleados. En la tesis se proponen un nuevo diseño optimizado basado en una metodología multinivel usando la metodología de superficie de respuesta (D-RSM) y un algoritmo de Booth (maximizando la potencia de salida y minimizando el coste de material empleado) Adicionalmente se investiga la maximización de la eficiencia del generador trabajando conjuntamente con el circuito de salida acoplado. El algoritmo utilizado queda validado mediante la experimentación desarrollada conjuntamente con el mismo. Adicionalmente, se han realizado diversos estudios vibroacústicos trabajando a velocidad variable usando dos técnicas diferentes para reducir el ruido generado y las vibraciones producidas. Posteriormente se considera un sistema fotovoltaico orientado a aplicaciones urbanas que hemos llamado “Smart tree for small power generation” y que consiste en un poste con un generador eólico en la parte superior juntamente con uno o más paneles fotovoltaicos. Este sistema se ha modelado usando metodologías en 3D. Se ha considerado el efecto de las sombras proyectadas por los diversos elementos usando datos meteorológicos y de irradiación solar de la propia ciudad de Barcelona. Usando una metodología basada en un análisis 3D y Pareto se consigue identificar completamente el sistema fotovoltaico; para este sistema se considera la temperatura de la célula fotovoltaica y la carga conectada con el fin de generar un algoritmo de control que permita obtener el punto de trabajo de máxima potencia (MPPT) comprobándose posteriormente el funcionamiento del algoritmo para diversas situaciones de funcionamiento del sistemaLa tesis desenvolupa un nou estudi per al disseny optimitzat, analític i numèric, d’un generador síncron d’imants permanents (PMSGs) per a una aplicació de microgeneració eòlica en aplicacions urbanes, on s’ha escollit una configuració amb rotor exterior i estator amb ranures tancades. Es discuteixen de forma extensa els avantatges electromagnètics dels bobinats fraccionaris de doble capa així com les característiques resultats vers la distribució de les induccions, els harmònics espacials i temporals, la fem generada, el parell de cogging i les característiques de sortida (parell, potencia, eficiència i pèrdues) Tanmateix s’afegeix l’estudi de diferents estructures Halbach per als imants permanents a fi i efecte de maximitzar les característiques del generador. Tot seguit s’analitza la distribució de temperatures i la seva reducció mitjançant la utilització d’una nova metodologia basada en la ventilació natural. Els càlculs analítics es complementen mitjançant anàlisi en 2 i 3 dimensions utilitzant elements finits i diverses experiències que validen els models i aproximacions emprades. Una vegada fixada la geometria inicial es desenvolupen algoritmes d’optimització per a diverses variables (tipus de magnetització dels imants, potencia de sortida, eficiència, minimització de pèrdues i cost dels materials) La tesi planteja una optimització multinivell emprant la metodologia de superfície de resposta i un algoritme de Booth; a més, es realitza la optimització considerant el circuit de sortida. L’algoritme resta validat per la experimentació realitzada. Finalment, s’han considerat diversos estudis vibroacústic treballant a velocitat variable, emprant dues tècniques diferents per a reduir el soroll i les vibracions desenvolupades. Per a finalitzar l’estudi es considera un sistema format per una turbina eòlica instal·lada sobre un pal de llum autònom, els panells fotovoltaics corresponents i el sistema de càrrega. Per a modelitzar l’efecte de l’ombrejat s’ha emprat un model en 3D i les dades del temps i d’irradiació solar de la ciutat de Barcelona. El model s’ha identificat completament i s’ha generat un algoritme de control que considera, a més, l’efecte de la temperatura de la cèl·lula fotovoltaica y la càrrega connectada al sistema per tal d’aconseguir el seguiment del punt de màxima potenciaPostprint (published version

Design and Control of Electrically Excited Synchronous Machines for Vehicle Applications

Electrically excited synchronous machines (EESMs) are becoming an alternative to permanent magnet synchronous machines (PMSMs) in electric vehicles (EVs). This mainly attributes to the zero usage of rare-earth materials, as well as the ability to achieve high starting torque, the effectiveness to do field weakening and the flexibility to adjust power factor provided by EESMs. Furthermore, in case of converter failure at high speed, safety can be improved by shutting down the field current in EESMs. The purpose of this study is to investigate the potential application of EESMs in EVs. To achieve this aim, several topics are covered in this study. These topics are studied to confront the challenges before EESMs could become prevalent and to maximumly use the advantages of EESMs for EV applications. In control strategies, the challenge is to properly adjust the combination of stator and field currents so that high power factor and minimum copper losses can be achieved. To tackle this, control strategies are proposed so that reactive power consumption and total copper losses are minimized. With the proposed strategies, the output power is maximized along the torque-speed envelope and high efficiency in field-weakening is achieved. In dynamic current control, due to the magnetic couplings between field winding and stator winding, a current rise in one winding would induce an electromagnetic force (EMF) in the other. This introduces disturbances in dynamic current control. In this study, a current control algorithm is proposed to cancel the induced EMF and the disturbances are mitigated. In machine design, high starting torque and effective field weakening are expected to be achieved in the same EESM design. To realize this, some criteria need to be satisfied. These criteria are derived and integrated into the design procedure including multi-objective optimizations. A 48\ua0V EESM is prototyped during the study. In experimental verification, a torque density of 10 N\ub7m/L is achieved including cooling jacket. In field excitation, a contactless excitation technology is adopted, which leads to inaccessibility of the field winding. To realize precise control of field current in a closed loop, an estimation method of field current is proposed. Based on the estimation, closed-loop field current control is established. The field current reference is tracked within an error of 2% in experimental verifications. The cost of an EESM drive increases because of the additional converter used for field excitation. A technique is proposed in which the switching harmonics are extracted for field excitation. With this technique, both stator and field windings can be powered using only one inverter. From all the challenges tackled in this study, it can be concluded that the application of EESMs in EVs is feasible

Development of fast multi-system simulation models for permanent magnet synchronous motor and generator drive systems

This research project investigates the development and validation of alternative simulation models for voltage source inverter fed permanent magnet synchronous machine drive systems which can rapidly and accurately analyse and evaluate the performance of PM machine drives and associated control system designs. Traditionally simulations have been conducted using switching models and state space average value methods. The simulation of switching models is time consuming and that of state space averaging involves complex mathematical transformation to d-q axis, with additional circuitry and this limits their application in a time critical design process. Even if the complex calculations of state space are overcome, the proposed model can still achieve better results. This thesis presents the development of fast multi system simulation models for permanent magnet synchronous motor and generator drive systems. The fast simulation model: Average Voltage Estimation Model (AVEM) was developed for two-level, three phase VSI-fed PMSM drive systems and two-level three phase full-scale back-back VSI incorporated in a PMSG wind energy conversion system. The method uses the principle of control strategy and switching function to derive the average phase voltage in one switching period and then uses the average voltages to drive piecewise-linear voltage sources across the terminals of the permanent magnet synchronous machine and three phase system. A voltage source inverter loss model was also developed and incorporated into the AVEM to simulate the drive system power flow and its performance evaluated. The average voltage estimation model is also used to estimate and simulate the energy output of the variable speed PMSG wind energy conversion system. Practical implementation of this technique is achieved using a DSP based controller and validation made through comparison of the DSP AVEM energy estimation method with calculated energy. The study also presents the development of detailed VSI switching models for a variable speed PMSM and a PMSG wind energy conversion system which serve as benchmarks for the proposed AVEM models. A detailed description of both models will be presented. Since models require a control strategy: these control strategies were also developed using the carrier-based sinusoidal (SPWM) and implemented with PI regulators. In the permanent magnet synchronous generator wind energy conversion system application, the SPWM is applied to control the speed of the generator side converter to track maximum power as wind speed varies using the developed passive MPPT control technique and controls the AC load side converter to maintained constant DC link voltage. The sinusoidal PWM control provides a simplified control suitable for the variable speed PMSM drive system and the PMSG wind energy conversion system. Lastly, this thesis presents a detailed development of an experimental test rig. The test rig is developed to provide flexibility for the validation and comparison of the results of both simulation models against real practical implementations for PMSM drive system and PMSG wind energy conversions system. Several simulation case studies were performed using the PORTUNUS simulation package to validate and analyse the steady state accuracy of the proposed average voltage estimation model and control system against the switching model. Experiments were also carried out to validate the results of the simulation models. The simulation models results are presented and compared with experimental results. Suitable steady state performance analysis of two-level, three phase voltage source inverter fed permanent magnet synchronous motor and two-level three phase full scale back-back voltage source inverter with permanent magnet synchronous generator drive simulation and experimental performance are also carried out. The results show good agreement of the proposed average voltage estimation model with the switching model and experimental data, and where necessary the reasons for differences are discussed. The simulation of the AVEM is approximately 50 times faster than the switching model. The limitation of the proposed model is also discussed; mainly it cannot be used for the study and analysis of the internal dynamics of the voltage source inverter. The results from the proposed modelling method utilising the average voltage estimation confirm that this method can be used as an alternative to the detailed switching model for fast simulation and steady state analysis of PM machine drive systems given the advantages of speed, simplicity and ease of implementation. Note that the proposed model is only used for steady state performance analysis; however, in future its application can be extended to transient analysis. In addition, the model is not about maximium power point tracking techniques but it can accommodate maximium power point tracking techniques. It should also be highlighted that exactly the same digital control block is used in both the switching and AVEM models thus allowing a true comparison of controller behaviour. The model developed in this research project has application beyond PMSM drive system and PMSG wind energy conversion system. It can be applied to modelling, simulation and control of other electrical machine drives such as induction machines, switched reluctance machines and three-phase VSI-fed systems

Power quality improvement utilizing photovoltaic generation connected to a weak grid

Microgrid research and development in the past decades have been one of the most popular topics. Similarly, the photovoltaic generation has been surging among renewable generation in the past few years, thanks to the availability, affordability, technology maturity of the PV panels and the PV inverter in the general market. Unfortunately, quite often, the PV installations are connected to weak grids and may have been considered as the culprit of poor power quality affecting other loads in particular sensitive loads connected to the same point of common coupling (PCC). This paper is intended to demystify the renewable generation, and turns the negative perception into positive revelation of the superiority of PV generation to the power quality improvement in a microgrid system. The main objective of this work is to develop a control method for the PV inverter so that the power quality at the PCC will be improved under various disturbances. The method is to control the reactive current based on utilizing the grid current to counteract the negative impact of the disturbances. The proposed control method is verified in PSIM platform. Promising results have been obtaine

ACTIVE FILTERING APPLIED TO A LINE-COMMUTATED INVERTER FED PERMANENT MAGNET WIND GENERATOR

In this paper, the implementation of a shunt active power filter (APF) for compensating reactive and harmonic currents generated by a line-commutated inverter (LCI) in the permanent magnet synchronous generator (PMSG) wind energy conversion systems (WECS) is presented. The system consists of wind turbine and PMSG with a sensor-less MPPT and a LCI to deliver the power to the grid. The filter consists of a three-phase current controlled voltage source inverter (CC-VSI) with a filter inductance at the ac output and a dc-bus capacitor. The CC-VSI is operated to directly control the ac grid current to be sinusoidal and in phase with the grid voltage. The switching is controlled using ramptime current control, which is based on the concept of zero average current error. The simulation results indicate that the filter is able to handle the reactive and harmonic currents, so that the grid currents are sinusoidal, in phase with the grid voltages and symmetrical. The filter also can operate accurately regarding the wind variation

A matrix converter drive system for an aircraft rudder electro-mechanical actuator

The matrix converter is an attractive topology of power converter for the Aerospace Industry where factors such as the absence of electrolytic capacitors, the potentiality of increasing power density, reducing size and weight and good input power quality are fundamental. The matrix converter potential advantages offers the possibility to achieve the aim of the More Electric Aircraft research which intends to gradually re- place, from the aircraft architecture, the hydraulic power source and its infrastructure with electric power generation and a more flexible power distribution system. The purpose of this work is to investigate the design and implementation of a 40kVA matrix converter for an Electro Mechanical Actuator (EMA) drive system. A SABER simulation analysis of the candidate matrix converter drive systems, for this application, is provided. The design and implementation of the matrix converter is described, with particular attention to the strict requirements of the given aerospace application. Finally, the matrix converter PMSM drive system and the EMA drive system are respectively assembled, tested and commissioned