A Flexible and Robust Vision Trap for Automated Part Feeder Design

Fast, robust, and flexible part feeding is essential for enabling automation of low volume, high variance assembly tasks. An actuated vision-based solution on a traditional vibratory feeder, referred to here as a vision trap, should in principle be able to meet these demands for a wide range of parts. However, in practice, the flexibility of such a trap is limited as an expert is needed to both identify manageable tasks and to configure the vision system. We propose a novel approach to vision trap design in which the identification of manageable tasks is automatic and the configuration of these tasks can be delegated to an automated feeder design system. We show that the trap's capabilities can be formalized in such a way that it integrates seamlessly into the ecosystem of automated feeder design. Our results on six canonical parts show great promise for autonomous configuration of feeder systems.Comment: IEEE/RSJ International Conference on Intelligent Robots and Systems (IROS 2022

Correlation between Geometric Component Properties and Physical Parameters of an Aerodynamic Feeding System

In previous research, an aerodynamic feeding system was developed, which autonomously adapts to different components by using a genetic algorithm that controls the physical parameters of the system (e.g. angle of inclination, nozzle pressure). The algorithm starts with two individuals with random values, generated within the boundaries of the parameters set by the user. Due to this, the setting time - the time that passes until a satisfactory orientation rate is reached - is hard to predict. The aim of this work is to identify basic interactions of geometric component properties with the physical parameters of the aerodynamic feeding system to determine in which areas of the workspace a satisfactory solution can be expected. By doing so, the initial population of the genetic algorithm can be generated based on certain geometric properties and would therefore no longer be random, presumably reducing setting time. To identify interactions of component properties and system parameters, exemplary components were developed. They represent relevant single properties that have significant impact on the aerodynamic orientation process. These components were then fed into the aerodynamic orientation process and their behavior was documented. To identify correlations between certain geometric properties and physical parameters of the feeding system, the tests were planned and carried out using Design of Experiments methods. The results of the tests were also used to determine the direct interrelations of said properties and the suitability for aerodynamic orientation

Design of an automated sorting and orienting machine for electronic pins

Thesis (M. Eng. in Manufacturing)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2012.Cataloged from PDF version of thesis.Includes bibliographical references (p. 93-94).At the power electronics manufacturer SynQor, the printed circuit board (PCB) assembly line is fully automated with the exception of the step which inserts electronic pins into the PCBs. Past attempts to automate this process have resulted in two unreliable machines that are not in use on the production line. Thus, electronic pin insertion is currently a manual process. The design proposed in this thesis for an automated pin insertion system separates the sorting and orienting of the pin from the insertion of the pin into a PCB. This system decoupling allows for more reliable pin delivery, which can in turn increase the insertion speed and reliability. This thesis focuses on sorting and orienting of the pin. The resulting design takes pins from a bulk state to an oriented state and inserts them in a pin holding magazine. Preliminary trials of the system show promise as an efficient way of preparing oriented pins for use by a pin insertion mechanism, but more experimentation is needed to test the robustness and speed of the sorting system.by Michelle Sueway Chang.M.Eng.in Manufacturin

Biodiversity beyond species census: assessing organisms' traits and functional attributes using computer vision

César Herrera studied the functions of intertidal crabs in estuarine mudflats in Townsville. He developed a novel workflow and software that use computer vision to monitor crab movement and behaviour. His analytical framework is more effective than traditional sampling techniques, and it will help ecologists to gather more and better ecological information on crabs

A study of low force fabric characteristics and vibrational behaviour for automated garment handling

One of the fundamental concepts in automated garment assembly is that the orientation of a fabric panel should never be lost. However, if a panel does become distorted, several techniques, such as vision, air flotation tables, and vibratory conveyors are available to restore the orientation. This thesis has investigated the behaviour of a fabric panel on a vibratory table. Several table parameters such as amplitude of vibration, frequency and angle of inclination, together with some important fabric properties as friction and compressibility are required to understand the behaviour. However, most work on friction in textiles considers fibre-fibre or fabric-fabric friction, which is not appropriate to this and so low force frictional properties between unloaded fabric and engineering surfaces (i.e., aluminium, Formica and rubber) have been studied. The influence of several experimental variables on friction is demonstrated, in particular, the effect of humidity and velocity. Further, an in depth study is made on the stick-slip of fabric panels wherein a novel measuring technique is introduced. An estimate of the damping, which is required to model the fabric, has been obtained from an in-plane vibration test.The second significant fabric property to be studied is the compression both static and impact. Again, only low-force compression tests are carried out since these are the typical forces experienced by fabrics on a vibrating table. The static compressibility of knitted and woven materials is verified with van Wvk's equation. which gives a near indistinguishable fit with the experimental data

Flexible Object Manipulation

Flexible objects are a challenge to manipulate. Their motions are hard to predict, and the high number of degrees of freedom makes sensing, control, and planning difficult. Additionally, they have more complex friction and contact issues than rigid bodies, and they may stretch and compress. In this thesis, I explore two major types of flexible materials: cloth and string. For rigid bodies, one of the most basic problems in manipulation is the development of immobilizing grasps. The same problem exists for flexible objects. I have shown that a simple polygonal piece of cloth can be fully immobilized by grasping all convex vertices and no more than one third of the concave vertices. I also explored simple manipulation methods that make use of gravity to reduce the number of fingers necessary for grasping. I have built a system for folding a T-shirt using a 4 DOF arm and a fixed-length iron bar which simulates two fingers. The main goal with string manipulation has been to tie knots without the use of any sensing. I have developed single-piece fixtures capable of tying knots in fishing line, solder, and wire, along with a more complex track-based system for autonomously tying a knot in steel wire. I have also developed a series of different fixtures that use compressed air to tie knots in string. Additionally, I have designed four-piece fixtures, which demonstrate a way to fully enclose a knot during the insertion process, while guaranteeing that extraction will always succeed

Marine invertebrates and sound

Peer ReviewedPostprint (published version

Annals of Scientific Society for Assembly, Handling and Industrial Robotics

This Open Access proceedings present a good overview of the current research landscape of industrial robots. The objective of MHI Colloquium is a successful networking at academic and management level. Thereby the colloquium is focussing on a high level academic exchange to distribute the obtained research results, determine synergetic effects and trends, connect the actors personally and in conclusion strengthen the research field as well as the MHI community. Additionally there is the possibility to become acquainted with the organizing institute. Primary audience are members of the scientific association for assembly, handling and industrial robots (WG MHI)