Wireless industrial monitoring and control networks: the journey so far and the road ahead

While traditional wired communication technologies have played a crucial role in industrial monitoring and control networks over the past few decades, they are increasingly proving to be inadequate to meet the highly dynamic and stringent demands of today’s industrial applications, primarily due to the very rigid nature of wired infrastructures. Wireless technology, however, through its increased pervasiveness, has the potential to revolutionize the industry, not only by mitigating the problems faced by wired solutions, but also by introducing a completely new class of applications. While present day wireless technologies made some preliminary inroads in the monitoring domain, they still have severe limitations especially when real-time, reliable distributed control operations are concerned. This article provides the reader with an overview of existing wireless technologies commonly used in the monitoring and control industry. It highlights the pros and cons of each technology and assesses the degree to which each technology is able to meet the stringent demands of industrial monitoring and control networks. Additionally, it summarizes mechanisms proposed by academia, especially serving critical applications by addressing the real-time and reliability requirements of industrial process automation. The article also describes certain key research problems from the physical layer communication for sensor networks and the wireless networking perspective that have yet to be addressed to allow the successful use of wireless technologies in industrial monitoring and control networks

Energy Efficient and Reliable Wireless Sensor Networks - An Extension to IEEE 802.15.4e

Collecting sensor data in industrial environments from up to some tenth of battery powered sensor nodes with sampling rates up to 100Hz requires energy aware protocols, which avoid collisions and long listening phases. The IEEE 802.15.4 standard focuses on energy aware wireless sensor networks (WSNs) and the Task Group 4e has published an amendment to fulfill up to 100 sensor value transmissions per second per sensor node (Low Latency Deterministic Network (LLDN) mode) to satisfy demands of factory automation. To improve the reliability of the data collection in the star topology of the LLDN mode, we propose a relay strategy, which can be performed within the LLDN schedule. Furthermore we propose an extension of the star topology to collect data from two-hop sensor nodes. The proposed Retransmission Mode enables power savings in the sensor node of more than 33%, while reducing the packet loss by up to 50%. To reach this performance, an optimum spatial distribution is necessary, which is discussed in detail