A sparsity-based method for fault-tolerant manipulation of a redundant robot

As an important part of the manufacturing industry, redundant robots can undertake heavy and tough tasks, which human operators are difficult to sustain. Such onerous and repetitive industrial manipulations, that is, positioning and carrying, impose heavy burdens on the load bearing for redundancy robots' joints. Under the circumstances of long-term and intense industrial operations, joints of redundant robots are conceivably to fall into functional failure, which may possibly cause abrupt joint lock or freeze at unknown time instants. Therefore, task accuracy by end-effectors tends to diminish considerably and gradually because of broken-down joints. In this paper, a sparsity-based method for fault-tolerant motion planning of redundant robots is provided for the first time. The developed fault-tolerant redundancy resolution approach is defined as L1-norm based optimization with immediate variables involved to avoid discontinuity in the dynamic solution process. Meanwhile, those potential faulty joint(s) can be located by the designed fault observer with the proposed fault-diagnosis algorithm. The proposed fault-tolerant motion planning method with fault diagnosis is dynamically optimized by resultant primal dual neural networks with provable convergence. Moreover, the sparsity of joint actuation by the proposed method can be enhanced by around 43.87% and 36.51%, respectively, for tracking circle and square paths. Simulation and experimental findings on a redundant robot (KUKA iiwa) prove the efficacy of the developed defect tolerant approach based on sparsity

A Fault-Tolerant Method for Motion Planning of Industrial Redundant Manipulator

Nowadays industrial redundant manipulators have been playing important roles in manufacturing fields such as welding and assembling by performing repetitive and dull work. Such long-term industrial operations usually require redundant manipulators to keep good working conditions and maintain steadiness of joint actuation. However, some joints of redundant manipulators may fall into fault status after enduring long-period heavy manipulations, causing that the desired industrial tasks can not be accomplished accurately. In this paper, we propose a novel fault-tolerant method with simultaneous fault-diagnose function for motion planning and control of industrial redundant manipulators. The proposed approach is able to adaptively localize which joints run away from the normal state to be fault, and it can guarantee to finish the desired path tracking control even when these fault joints lose their velocity to actuate. Simulation and experiment results on a Kuka LBR iiwa manipulator demonstrate the efficiency of the proposed fault-tolerant method for motion control of the redundant manipulator

Analysis of the post-fault behavior of robotic manipulators, An

Includes bibliographical references.Operations in hazardous or remote environments are invariably performed by robots. The hostile nature of the environments, however, increase the likelihood of failures for robots used in such applications. The difficulty and delay in the detection and consequent correction of these faults makes the post-fault performance of the robots particularly important. This work investigates the behavior of robots experiencing undetected locked-joint failures in a general class of tasks characterized by point-to-point motion. The robot is considered to have "converged" to a task position and orientation if all its joints come to rest when the end-effector is at that position. It is seen that the post-fault behavior may be classified into three categories: 1) The robot converges to the task position; 2) the robot converges to a position other than the task position; or 3) the robot does not converge, but keeps moving forever. The specific conditions for convergence are identified, and the different behaviors illustrated with examples of simple planar manipulators.This work was supported by Sandia National Laboratories under contract number AL-3011

Parallel Manipulators

In recent years, parallel kinematics mechanisms have attracted a lot of attention from the academic and industrial communities due to potential applications not only as robot manipulators but also as machine tools. Generally, the criteria used to compare the performance of traditional serial robots and parallel robots are the workspace, the ratio between the payload and the robot mass, accuracy, and dynamic behaviour. In addition to the reduced coupling effect between joints, parallel robots bring the benefits of much higher payload-robot mass ratios, superior accuracy and greater stiffness; qualities which lead to better dynamic performance. The main drawback with parallel robots is the relatively small workspace. A great deal of research on parallel robots has been carried out worldwide, and a large number of parallel mechanism systems have been built for various applications, such as remote handling, machine tools, medical robots, simulators, micro-robots, and humanoid robots. This book opens a window to exceptional research and development work on parallel mechanisms contributed by authors from around the world. Through this window the reader can get a good view of current parallel robot research and applications

TOWARDS A NOVEL RESILIENT ROBOTIC SYSTEM

Resilient robotic systems are a kind of robotic system that is able to recover their original function after partial damage of the system. This is achieved by making changes on the partially damaged robot. In this dissertation study, a general robot, which makes sense by including active joints, passive joints, passive links, and passive adjustable links, was proposed in order to explore its resilience. Note that such a robot is also called an under-actuated robot. This dissertation presents the following studies. First, a novel architecture of robots was proposed, which is characterized as under-actuated robot. The architecture enables three types of recovery strategy, namely (1) change of the robot behavior, (2) change of the robot state, and (3) change of the robot configuration. Second, a novel docking system was developed, which allows for the realization of real-time assembly and disassembly and passive joint and adjustable passive link, and this thus enables the realization of the proposed architecture. Third, an example prototype system was built to experiment the effectiveness of the proposed architecture and to demonstrate the resilient behavior of the robot. Fourth, a novel method for robot configuration synthesis was developed, which is based on the genetic algorithm (GA), to determine the goal configuration of a partially damaged robot, at which the robot can still perform its original function. The novelty of the method lies in the integration of both discrete variables such as the number of modules, type of modules, and assembly patterns between modules and the continuous variables such as the length of modules and initial location of the robot. Fifth, a GA-based method for robot reconfiguration planning and scheduling was developed to actually change the robot from its initial configuration to the goal configuration with a minimum effort (time and energy). Two conclusions can be drawn from the above studies. First, the under-actuated robotic architecture can build a cost effective robot that can achieve the highest degree of resilience. Second, the design of the under-actuated resilient robot with the proposed docking system not only reduces the cost but also overcomes the two common actuator failures: (i) an active joint is unlocked (thus becoming a passive joint) and (ii) an active joint is locked (thus becoming an adjustable link). There are several contributions made by this dissertation to the field of robotics. The first is the finding that an under-actuated robot can be made more resilient. In the field of robotics, the concept of the under-actuated robot is available, but it has not been considered for reconfiguration (in literature, the reconfiguration is mostly about fully actuated robots). The second is the elaboration on the concept of reconfiguration planning, scheduling, and manipulation/control. In the literature of robotics, only the concept of reconfiguration planning is precisely given but not for reconfiguration scheduling. The third is the development of the model along with its algorithm for synthesis of the goal reconfiguration, reconfiguration planning, and scheduling. The application of the proposed under-actuated resilient robot lies in the operations in unknown or dangerous environments, for example, in rescue missions and space explorations. In these applications, replacement or repair of a damaged robot is impossible or cost-prohibited

Selected topics in robotics for space exploration

Papers and abstracts included represent both formal presentations and experimental demonstrations at the Workshop on Selected Topics in Robotics for Space Exploration which took place at NASA Langley Research Center, 17-18 March 1993. The workshop was cosponsored by the Guidance, Navigation, and Control Technical Committee of the NASA Langley Research Center and the Center for Intelligent Robotic Systems for Space Exploration (CIRSSE) at RPI, Troy, NY. Participation was from industry, government, and other universities with close ties to either Langley Research Center or to CIRSSE. The presentations were very broad in scope with attention given to space assembly, space exploration, flexible structure control, and telerobotics

Spacecraft Dormancy Autonomy Analysis for a Crewed Martian Mission

Current concepts of operations for human exploration of Mars center on the staged deployment of spacecraft, logistics, and crew. Though most studies focus on the needs for human occupation of the spacecraft and habitats, these resources will spend most of their lifetime unoccupied. As such, it is important to identify the operational state of the unoccupied spacecraft or habitat, as well as to design the systems to enable the appropriate level of autonomy. Key goals for this study include providing a realistic assessment of what "dormancy" entails for human spacecraft, exploring gaps in state-of-the-art for autonomy in human spacecraft design, providing recommendations for investments in autonomous systems technology development, and developing architectural requirements for spacecraft that must be autonomous during dormant operations. The mission that was chosen is based on a crewed mission to Mars. In particular, this study focuses on the time that the spacecraft that carried humans to Mars spends dormant in Martian orbit while the crew carries out a surface mission. Communications constraints are assumed to be severe, with limited bandwidth and limited ability to send commands and receive telemetry. The assumptions made as part of this mission have close parallels with mission scenarios envisioned for dormant cis-lunar habitats that are stepping-stones to Mars missions. As such, the data in this report is expected to be broadly applicable to all dormant deep space human spacecraft

SpiNNaker: Fault tolerance in a power- and area- constrained large-scale neuromimetic architecture

AbstractSpiNNaker is a biologically-inspired massively-parallel computer designed to model up to a billion spiking neurons in real-time. A full-fledged implementation of a SpiNNaker system will comprise more than 105 integrated circuits (half of which are SDRAMs and half multi-core systems-on-chip). Given this scale, it is unavoidable that some components fail and, in consequence, fault-tolerance is a foundation of the system design. Although the target application can tolerate a certain, low level of failures, important efforts have been devoted to incorporate different techniques for fault tolerance. This paper is devoted to discussing how hardware and software mechanisms collaborate to make SpiNNaker operate properly even in the very likely scenario of component failures and how it can tolerate system-degradation levels well above those expected