Numerical Analysis of Methane Direct Injection in a Single-cylinder 250 cm3 Spark Ignition Engine

The paper shows the results of the numerical tasks of a study aimed to evaluate the potential of low-pressure (< 20 bar) direct injection systems for internal combustion engines fed with gaseous fuels. Starting from the geometry of a low-cost commercial injector already available for GDI uses, a 2D axisymmetric CFD analyses is performed to assess the influence of injection pressure and valve and seat-valve profiles on jet characteristics, methane-air mixing, and charge distribution at ignition time. Then 3D simulations for the motorcycle single cylinder test-engine are carried out considering as much as possible combustion chamber details and realistic boundary conditions. Although it is possible identifying which operating and geometrical details of injection system are able to support complete mixture homogeneity, this study shows tremendous difficulties, in case of gaseous fuels, to realise satisfactory stratification charges that would be required to obtain satisfactory performance at partial loads

Optical investigations of the sprays generated by gasoline multi-hole injectors under novel operating conditions

Political, environmental and marketing factors mean there is a global requirement to produce vehicles with improved fuel economy and reduced emissions. This thesis shows that the gasoline direct injection (GDI) engine will continue to form a significant portion of the automotive propulsion market in the short to medium term. However, to reach future targets continuous development and optimisation of these engines is essential. The introduction to this thesis discusses the role some of the key aspects of GDI engine design have on overall engine efficiency. The fuel spray is shown to be a key contributor to this, as it is a primary driver in the fuel/air mixing process, and therefore intrinsically linked to the combustion efficiency. [Continues.

Numerical Study on the Effects of Fuel Injection Characteristics on the Performance of a Lean Burn SG-GDI Engine towards High Efficiency and Emissions Reduction

The effects of spark and injection characteristics as well as split injection on the performance and emissions of a spray-guided gasoline direct injection (SG-GDI) engine operating close to stoichiometric conditions are assessed. To accomplish this, a 6-holes injector is simulated and the results are validated against available experimental data for spray penetration length. In addition, an open-cycle multi-dimensional model is developed for a port fuel injection (PFI) engine and the model outcomes are verified against in-cylinder pressure profile and normalized heat release rate. The GDI engine model is yielded under the light of embedment of the above-mentioned models. The model is then employed for investigation of the effects of injector angle, injection pressure, start of first and second injections and two-stage fuel injection with different fuel mass ratios at first and second injections, i.e., split injection, on mixture formation, combustion and engine emissions. The results show the pivotal role of the injector angle on formation of the mixture and output power. On the other hand, it is indicated that while practicing the split injection strategy, the flammability of the relatively stratified lean mixture with fuel to air equivalence ratio of 1.15 around the spark plug, surpasses that of stratified mixture

Development of a High Performance Natural Gas Engine with Direct Gas Injection and Variable Valve Actuation

Natural gas is a promising alternative fuel for internal combustion engine application due to its low carbon content and high knock resistance. Performance of natural gas engines is further improved if direct injection, high turbocharger boost level, and variable valve actuation (VVA) are adopted. Also, relevant efficiency benefits can be obtained through downsizing. However, mixture quality resulting from direct gas injection has proven to be problematic. This work aims at developing a mono-fuel small-displacement turbocharged compressed natural gas engine with side-mounted direct injector and advanced VVA system. An injector configuration was designed in order to enhance the overall engine tumble and thus overcome low penetration. Gas injection, interaction thereof with charge motion and geometrical bounding walls, and the resultant mixture formation process was investigated in detail by the combination of planar laser-induced fluorescence (LIF) in an optical engine and computational fluid dynamics (CFD) analysis with moving injector model to verify the design of the injector and combustion chamber. Then a prototype engine was tested to compare the rated torque against target performance. The planar LIF investigation underlined the influence of the Coandǎ effect whereby the gas jet was deflected to the adjacent injector niche and then to the combustion chamber roof. Such effect was inhibited at early injection timings due to strong intake air flow. CFD analysis confirmed this behavior and pointed out that the mixing process is dominated by the gas jet during injection and flow patterns promoted by it. It was concluded that the principal mixing mechanism is the jet-promoted tumble and elliptical swirl motion, and the mixing rate is thereby scaled with absolute time, rather than crank angle degree, and mainly determined by the strength of these two motion patterns. It was in addition found that the injection contributes to combustion-relevant turbulence mainly by intensifying the large-scale charge motion. Overall high mixing capacity was observed, and the injector and combustion chamber design deemed efficacious. The engine design has been successfully accomplished and the prototype multi-cylinder engine (MCE) is ready for extensive performance and emission analysis on the test rig

Characterisation of flow structures inside an engine cylinder under steady state condition

The in-cylinder flow of internal combustion (IC) engines, formed during the intake stroke, is one of the most important factors that affect the quality of air-fuel mixture and combustion. The inducted airflow through the inlet valve is primarily influenced by the intake port design, intake valve design, valve lift and valve timing. Such parameters have a significant influence on the generation and development of in-cylinder flow motion. In most combustion systems the swirl and tumble motions are used to aid the air-fuel mixing with the subsequent decay of these bulk flow motions generating increased turbulence levels which then enhance the combustion processes in terms of rate of chemical reactions and combustion stability. Air motion formed inside the engine cylinder is three-dimensional, transient, highly turbulent and includes a wide spectrum of length and time scales. The significance of in-cylinder flow structures is mainly reflected in large eddy formation and its subsequent break down into turbulence kinetic energy. Analysis of the large scale and flow motions within an internal combustion engine are of significance for the improvement of engine performance. A first approximation of these flow structures can be obtained by steady state analysis of the in-cylinder flow with fixed valve lifts and pressure drops. Substantial advances in both experimental methods and numerical simulations provide useful research tools for better understanding of the effects of rotational air motion on engine performance. This study presents results from experimental and numerical simulations of in-cylinder flow structures under steady state conditions. Although steady state flow problem still includes complex three-dimensional geometries with high turbulence intensities and rotation separation, it is significantly less complex than the transient problem. Therefore, preliminary verifications are usually performed on steady state flow rig. For example, numerical investigation under steady state condition can be considered as a precondition for the feasibility of calculations of real engine cylinder flow. Particle Image Velocimetry (PIV) technique is used in the experimental investigations of the in-cylinder flow structures. The experiments have been conducted on an engine head of a pent-roof type (Lotus) for a number of fixed valve lifts and different inlet valve configurations at two pressure drops, 250mm and 635mm of H2O that correlate with engine speeds of 2500 and 4000 RPM respectively. From the 2-D in-cylinder flow measurements, a tumbling vortex analysis is carried out for six planes parallel to the cylinder axis. In addition, a swirl flow analysis is carried out for one horizontal plane perpendicular to the cylinder axis at half bore downstream from the cylinder head (44mm). Numerically, modelling of the in-cylinder flow is proving to be a key part of successful combustion simulation. The numerical simulations require an accurate representation of turbulence and initial conditions. This Thesis deals with numerical investigation of the in-cylinder flow structures under steady state conditions utilizing the finite-volume CFD package, STAR CCM+. Two turbulence models were examined to simulate the turbulent flow structure namely, Realizable k-ε and Reynolds Stress Turbulence Model, RSM. Three densities of generated mesh, which is polyhedral type, are examined. The three-dimensional numerical investigation has been conducted on the same engine head of a pent-roof type (Lotus) for a number of fixed valve lifts and both valves are opened configuration at two pressure drops 250mm and 635mm of H2O that is equivalent to engine speeds of 2500 and 4000 RPM respectively. The nature and modelling of the flow structure together with discussions on the influence of the pressure drop and valve lift parameters on the flow structures are presented and discussed. The experimental results show the advantage of using the planar technique (PIV) for investigating the complete flow structures developed inside the cylinder. It also highlighted areas where improvements need to be made to enhance the quality of the collected data in the vertical plane measurements. Based on the comparison between the two turbulence models, the RSM model results show larger velocity values of about 15% to 47% than those of the Realizable k-ε model for the whole regions. The computational results were validated through qualitative and quantitative comparisons with the PIV data obtained from the current investigation and published LDA data on both horizontal and vertical cross sections. The calculated correlation coefficient, which is above 0.6, indicated that a reasonable prediction accuracy for the RSM model. This verifies that the numerical simulation with the RSM model is a useful tool to analyse turbulent flows in complex engine geometries where anisotropic turbulence is created

Internal Combustion Engines and Powertrain Systems for future Transport 2019

Internal Combustion Engines and Powertrain Systems for Future Transport 2019 provides a forum for IC engine, fuels and powertrain experts, and looks closely at developments in powertrain technology required to meet the demands of the low carbon economy and global competition in all sectors of the transportation, off-highway and stationary power industries