Applications of discrete element method in modeling of grain postharvest operations

Grain kernels are finite and discrete materials. Although flowing grain can behave like a continuum fluid at times, the discontinuous behavior exhibited by grain kernels cannot be simulated solely with conventional continuum-based computer modeling such as finite-element or finite-difference methods. The discrete element method (DEM) is a proven numerical method that can model discrete particles like grain kernels by tracking the motion of individual particles. DEM has been used extensively in the field of rock mechanics. Its application is gaining popularity in grain postharvest operations, but it has not been applied widely. This paper reviews existing applications of DEM in grain postharvest operations. Published literature that uses DEM to simulate postharvest processing is reviewed, as are applications in handling and processing of grain such as soybean, corn, wheat, rice, rapeseed, and the grain coproduct distillers dried grains with solubles (DDGS). Simulations of grain drying that involve particles in both free-flowing and confined-flow conditions are also included. Review of existing literature indicates that DEM is a promising approach in the study of the behavior of deformable soft particulates such as grain and coproducts and it could benefit from the development of improved particle models for these complex-shaped particles

Development of a Double-Shoot System on a Disc Drill

This research project developed a double-shoot apparatus to distribute seeds and fertilizer at an optimal agronomically and widely accepted placement. The research developed different concepts based on the study of the dynamics of the seeding implement affected by the addition of the double-shoot capability to the system. The capabilities were characterized with several field tests to evaluate their performances on different essential aspects of a disc drill. The selected concepts from the field results were validated using Discrete Element Method (DEM) simulations, specially developed and validated with data obtained from the project. The field tests included the measurements of: seed-to-fertilizer vertical/horizontal separation, 3-D forces, and trials with crop residues. The field tests differed in the number of apparatuses tested, the number of locations used and the period of the year in which they were performed. The validations were based on DEM simulations, which were developed in parallel to an analytical soil mechanics model. The analytical model determined the draft forces on an analytical knife, which was also used into DEM simulations with first-generation soil bins. The drafts measured in first-generation soil bins were compared to the values predicted by the analytical model in order to determine the desired soil properties. The virtual disc drill was used to determine the seed-to-fertilizer reference values for the experiments, to predict the wear pattern of steel ground-engaging tools, and to predict the compressive forces, which were used to predict the wear rate of the knife. The analytical disc drill simulations were performed at two ground speeds prior to wheat sowing. The analyses that were made on the field results, have demonstrated that the Concept No. 2, and 3 (from a list of 7 concepts) had significant better product placements than the openers used as benchmark single-shoot and double-shoot. Also, these field results highlighted the fact that the Concepts No. 2, and No. 3 had a slightly better placement than the opener used as benchmark double-shoot from CNH Industrial Ltd. The 3-D force measurement experiments revealed significant difference between the openers depending on the direction (vertical load, side load, draft) of force tested. The forces could be statically different, but not in any major ways, except for the Concept No. 2 side load, which was constantly lower than any other side load forces. The field trials with crop residues revealed that the implements using the Concept No. 2, and 3 had superior performance to manage residues. The implements equipped with these two concepts were the only ones to pass through the varieties of residue and extreme conditions without plugging. The seed-to-fertilizer values extracted from the simulations were similar to the values from field experiments. Simulations confirmed the positions of high resistance sections (carbides) on the soil/residue scraper and predicted high wear locations on the knife. The simulated wear patterns on the scraper and on the knife were visually confirmed and validated throughout field tests. Furthermore, the knife wear rate prediction was determined using the Archard equation with the simulated compressive forces that requires protection for durability requirements

Sustainable Production in Food and Agriculture Engineering

This book is a collection of original research and review papers that report on the state of the art and recent advancements in food and agriculture engineering, such as sustainable production and food technology. Encompassed within are applications in food and agriculture engineering, biosystem engineering, plant and animal production engineering, food and agricultural processing engineering, storing industry, economics and production management and agricultural farms management, agricultural machines and devices, and IT for agricultural engineering and ergonomics in agriculture

Analysis of a Market for Tradable Credits, Policy Uncertainty Effects on Investment Decisions, and the Potential to Supply a Renewable Aviation Fuel Industry with an Experimental Industrial Oilseed

This research is aligned with identifying barriers throughout the alternative jet-fuel supply chain. Prices are analyzed in the market for tradable credits known as renewable identification numbers (RINs). The RIN market is a key policy instrument used in the implementation of the renewable fuel standard (RFS). The program is highly complex and drivers of RIN price are not always clear. RIN prices also exhibit multiple regimes where the price of nested RINs converge. Therefore, a smooth transition autoregressive model is employed to examine drivers of RIN price and to identify drivers of price regime change. Through research in the RIN market and renewable fuel standard, a common theme of policy uncertainty is identified in the literature. A two-variable real option model is utilized to examine the effect of policy uncertainty on the decision to invest in new production of second-generation biofuel. This represents the first attempt to isolate general market uncertainty from policy uncertainty in the biofuel producer’s optimal investment decision. RFS policy uncertainty adds to the aggregate uncertainty faced by the biofuel producer and may be impeding the original intentions of the policy program. Finally, an experimental biofuel feedstock and its potential to supply an alternative jet-fuel industry is considered. The experimental feedstock is known as pennycress, which produces an industrial oilseed. Using a partial equilibrium model of the agricultural sector, supply curves are simulated and its impacts on the agricultural sector are investigated

Agricultural Structures and Mechanization

In our globalized world, the need to produce quality and safe food has increased exponentially in recent decades to meet the growing demands of the world population. This expectation is being met by acting at multiple levels, but mainly through the introduction of new technologies in the agricultural and agri-food sectors. In this context, agricultural, livestock, agro-industrial buildings, and agrarian infrastructure are being built on the basis of a sophisticated design that integrates environmental, landscape, and occupational safety, new construction materials, new facilities, and mechanization with state-of-the-art automatic systems, using calculation models and computer programs. It is necessary to promote research and dissemination of results in the field of mechanization and agricultural structures, specifically with regard to farm building and rural landscape, land and water use and environment, power and machinery, information systems and precision farming, processing and post-harvest technology and logistics, energy and non-food production technology, systems engineering and management, and fruit and vegetable cultivation systems. This Special Issue focuses on the role that mechanization and agricultural structures play in the production of high-quality food and continuously over time. For this reason, it publishes highly interdisciplinary quality studies from disparate research fields including agriculture, engineering design, calculation and modeling, landscaping, environmentalism, and even ergonomics and occupational risk prevention

Theoretical and experimental investigation of a CDI injection system operating on neat rapeseed oil - feasibility and operational studies

This thesis presents the work done within the PhD research project focusing on the utilisation of plant oils in Common Rail (CR) diesel engines. The work scope included fundamental experimental studies of rapeseed oil (RSO) in comparison to diesel fuel, the feasibility analysis of diesel substitution with various plant oils, the definition and implementation of modifications of a common rail injection system and future work recommendations of possible changes to the injection system. It was recognised that neat plant oils can be considered as an alternative substitute for diesel fuel offering a natural way to balance the CO2 emissions. However, due to the differences between diesel and plant oils, such as density, viscosity and surface tension, the direct application of plant oils in common rail diesel engines could cause degradation of the injection process and in turn adversely affect the diesel engine’s performance. RSO was chosen to perform the spray characterisation studies at various injection pressures and oil temperatures under conditions similar to the operation of the common rail engine. High speed camera, Phase Doppler Anemometry and Malvern laser techniques were used to study spray penetration length and cone angle of RSO in comparison to diesel. To study the internal flow inside the CR injector the acoustic emission technique was applied. It was found that for oil temperatures below 40°C the RSO viscosity, density and surface tension are higher in comparison to diesel, therefore at injection pressures around 37.50 MPa the RSO spray is not fully developed. The spray penetration and cone angle at these spray conditions exhibit significant spray deterioration. In addition to the lab experiments, KIVA code simulated RSO sprays under CR conditions. The KH-RT and RD breakup models were successfully applied to simulate the non-evaporating sprays corresponding to the experimental spray tests and finally to predict i real in-cylinder injection conditions. Numerical results showed acceptable agreement with the experimental data of RSO penetration. Based on experimental and numerical results it was concluded that elevated temperature and injection pressure could be the efficient measures to overcome operational obstacles when using RSO in the CR diesel engine. A series of modifications of low- and highpressure loops was performed and experimentally assessed throughout the engine tests. The results revealed that the modifications allowed to run the engine at the power and emission outputs very close to diesel operation. However, more fundamental changes were suggested as future work to ensure efficient and trouble-free long-term operation. It is believed that these changed should be applied to meet Euro IV and V requirements

Material and interaction properties of selected grains and oilseeds for modeling discrete particles

Experimental investigations of grain flow can be expensive and time consuming, but computer simulations can reduce the large effort required to evaluate the flow of grain in handling operations. Published data on material and interaction properties of selected grains and oilseeds relevant to discrete element method (DEM) modeling were reviewed. Material properties include grain kernel shape, size, and distribution; Poisson's ratio; shear modulus; and density. Interaction properties consist of coefficients of restitution, static friction, and rolling friction. Soybeans were selected as the test material for DEM simulations to validate the model fundamentals using material and interaction properties. Single‐ and multi‐sphere soybean particle shapes, comprised of one to four overlapping spheres, were compared based on DEM simulations of bulk properties (bulk density and bulk angle of repose) and computation time. A single‐sphere particle model best simulated soybean kernels in the bulk property tests. The best particle model had a particle coefficient of restitution of 0.6, particle coefficient of static friction of 0.45 for soybean‐soybean contact (0.30 for soybean‐steel interaction), particle coefficient of rolling friction of 0.05, normal particle size distribution with standard deviation factor of 0.4, and particle shear modulus of 1.04 MPa

Exploring the Sustainability of Open-Water Marine, Integrated Multi-Trophic Aquaculture, Using Life-Cycle Assessment

Among efforts to develop sustainable approaches towards the intensive rearing of finfish within open marine waters, is the development of integrated aquaculture techniques. Integrated Multi-Trophic Aquaculture (IMTA), has been promoted as a way to reduce unwanted environmental impacts associated with the intensive production of marine finfish within net-pens. The principle aim of this concept, is the bioremediation of nutrient discharges from fish aquaculture. This is to be achieved by integrating fish cultivation with the growing of species from lower trophic levels, which use the nutrient discharges as a food source. Many studies have been performed that investigate the ability of various species of macroalgae to remove dissolved nutrient discharges, and the ability bivalves to remove solid-bound nutrients, presented as either fish faeces, or an enhanced production of phytoplankton that may be promoted by nutrients emitted by fish-farms. IMTA has also been suggested as a means to improve overall productivity per unit of feed applied to fish, through the conversion of nutrient emissions into additional biomass, such as the tissues of macroalgae or bivalves. Within the research community which focuses upon the environmental impacts of aquaculture, there is a growing awareness that sustainable solutions to aquaculture production cannot be realised through a focus restricted to the growing-phase, and to a limited set of environmental impacts which may this activity may produce. This is because changes to a specific production phase often promote changes at phases located elsewhere along a products value chain. Life-Cycle Assessment (LCA), is a method employed for modelling the environmental impacts that may potentially be generated across the value chain of a product. It is particularly useful for identifying instances of environmental impact shifting; a term used to describe situations where efforts to reduce the contribution of a specific production phase towards one or more environmental impacts, has the effect of either displacing this contribution to another phase, or increases the contribution of production towards different environmental impacts. Despite its apparent suitability, LCA has not previously been fully applied to the environmental impact modelling of open-water IMTA systems. The work presented in the following thesis advances this research front, by using LCA to explore the potential for environmental problem shifting occurring as a consequence of replacing intensive monoculture production, with IMTA. Comprehensive datasets have been acquired from the Chilean aquaculture industry, describing the production of aquafeed and Salmo salar, as well as for the production of the Phaeophytic macroalga, Macrocystis pyrifera, and the molluscan bivalve, Mytilus chilensis. Using LCA methodology, the production of salmon feed, and the production of S.salar, M.pyrifera and M.chilensis, have been assessed for their capacity to contribute towards a variety of global-scale, environmental impacts. IMTA consisting of either S.salar and M.pyrifera, S.salar and M.chilensis, or all three of these species, and combined at ratios required for a bioremediation efficiency of 100 %, 50%, or 20 % of either nitrogen or phosphorous emission from fish, is compared to the monoculture production of S.salar. The comparison is based upon a standardised functional unit, with each species produced through IMTA, being modelled as part of the reference flow required to fulfil the functional unit. Monoculture is compared to IMTA upon the basis of nutritional function, by using a functional unit of mass-adjusted protein content, and mass-adjusted economic value. The use of economic value is based upon the ‘best-case’ assumption, that it serves as a proxy for the total nutritional function that each product offers to human society. The LCAs presented in this study have produced a number of results. Salmon ingredients derived from agricultural crops and animals account for the majority (between 71 % to 98 %) of contributions towards the impacts of compound salmon feed. In general, agricultural crops ingredients contribute more to these impacts than do agricultural animal ingredients, and account for between 31 % and 87 % of the contributions from all ingredients and inputs. In contrast, the combined supply of fish meal and fish oil from capture fisheries is responsible for between 0.13 % and 11 % of all impacts. Vegetable oil accounts for the vast majority of contributions from ingredients derived from agricultural crops. Vegetable oil is modelled as a 50 : 50 blend of sunflower oil and rapeseed, oil, but sunflower oil accounts not only for most of the contributions from vegetable oil, it is responsible for over 50 % of the contributions that all agricultural crop based ingredients contributes towards some impact categories. Replacing sunflower oil with rapeseed oil reduces the contributions of salmon feed by between 6 % and 24 % across 10 out of the 11 impact categories. When compared upon the basis of equal weight, the contributions of fish oil are between 18 % and 99 % lower than those from rapeseed oil. The production of feed is responsible for the majority of contributions (between 32 % and 86 % ) to all impacts of salmon grow-out production. The production of salmon-smolts accounts for between 3 % and 18 %. The majority (64 %) of contributions towards the eutrophication potential of salmon production are from nutrient emissions, which are the result of fish metabolism, whilst nutrients released through the production of feed, the majority of these being from the agricultural production of crop and animals, account for 32 %. Feed production is also a major contributor to the impacts of land-based smolt production, but these contributions (between 12 % and 37 % across all impact categories) are of a lower magnitude than those from the supply of feed to the grow-out phase. Inputs of salt, and inputs of both electricity produced in a diesel power generator and obtained from the national electricity network, are also notable contributors (between 5 % and 67 %, 4 % and 29 %, and 2 % 47 %, respectively) towards the impacts of smolt-production. The main contributors towards the potential impacts of kelp grow-out production (excluding eutrophication potential) are the supply of infrastructure (between 14 % and 89 %), operation of a diesel-powered motorboat for maintenance purposes (between 1 % and 89 %), and the supply ‘of seeded cartridges’ (between 9 and 49 %). The major contributors from the production of ‘seeded cartriges’ in a land-based facility are the supply of electricity from the national electricity network, the supply of fresh water, and the treatment of waste water. The impact potentials of producing seed in this facility might be reduced if the scale of operation is increased. Removal of nitrogen and phosphorous upon the harvesting of kelp is calculated based upon kelp tissue contents of these nutrients. The harvesting of 200 tonnes ha / yr-1, results in a eutrophic potential with a negative value (-376.51 kg of phosphate equivalents). The removal of such a quantity of nutrients might be beneficial if the local marine environment is at risk of hypernutrification, but when no such problem is present, the potential for undesirable consequences of nutrient sequestration should be considered. The major contributor towards the impacts of mussels is the provision of infrastructure (between 25 % and 99.5 %, excluding eutrophication potential). Infrastructure is also responsible for the majority of contributions from mussel seed production. The provision of cotton mesh bags, which are used to aid attatchment of seed to drop-ropes in the grow-out phase, account for between 37% and 99 % of the contributions from the infrastructure from the grow-out phase. This result suggest that either the impacts of mussel production can be reduced by using an alternative material with lower environmental impact potentials, or the inventory data describing the producing of cottonmesh bags requires some improvement. The outcomes of the LCAs of the different IMTA scenarios, are interesting. The results show that choice of species, and the ratios of their combination as required for the different efficiencies of bioremediation, can have a significant effect upon the comparison between IMTA and monoculture. The study demonstrates a potential for environmental problem shifting as being a consequence of IMTA, especially when the functional unit is mass-adjusted economic value. As bioremediation efficiency increases, contributions towards eutrophication decrease. However, this reduction is achieved at the cost of increasing the contributions of IMTA towards those impact categories, such as ‘ozone layer depletion,’ for which it has a greater contribution than does monoculture. In general, it cannot be concluded from these results that open-water IMTA represents a more sustainable alternative to the monoculture production of Atlantic salmon. The sustainability of IMTA is shown to be dependent upon a variety of trade-offs, between individual environmental impacts, and between these impacts and the nutritional function that the system is capable of providing