Advanced Strategies for Robot Manipulators

Amongst the robotic systems, robot manipulators have proven themselves to be of increasing importance and are widely adopted to substitute for human in repetitive and/or hazardous tasks. Modern manipulators are designed complicatedly and need to do more precise, crucial and critical tasks. So, the simple traditional control methods cannot be efficient, and advanced control strategies with considering special constraints are needed to establish. In spite of the fact that groundbreaking researches have been carried out in this realm until now, there are still many novel aspects which have to be explored

Modelling and control of lightweight underwater vehicle-manipulator systems

This thesis studies the mathematical description and the low-level control structures for underwater robotic systems performing motion and interaction tasks. The main focus is on the study of lightweight underwater-vehicle manipulator systems. A description of the dynamic and hydrodynamic modelling of the underwater vehicle-manipulator system (UVMS) is presented and a study of the coupling effects between the vehicle and manipulator is given. Through simulation results it is shown that the vehicle’s capabilities are degraded by the motion of the manipulator, when it has a considerable mass with respect to the vehicle. Understanding the interaction effects between the two subsystems is beneficial in developing new control architectures that can improve the performance of the system. A control strategy is proposed for reducing the coupling effects between the two subsystems when motion tasks are required. The method is developed based on the mathematical model of the UVMS and the estimated interaction effects. Simulation results show the validity of the proposed control structure even in the presence of uncertainties in the dynamic model. The problem of autonomous interaction with the underwater environment is further addressed. The thesis proposes a parallel position/force control structure for lightweight underwater vehicle-manipulator systems. Two different strategies for integrating this control law on the vehicle-manipulator structure are proposed. The first strategy uses the parallel control law for the manipulator while a different control law, the Proportional Integral Limited control structure, is used for the vehicle. The second strategy treats the underwater vehicle-manipulator system as a single system and the parallel position/force law is used for the overall system. The low level parallel position/force control law is validated through practical experiments using the HDT-MK3-M electric manipulator. The Proportional Integral Limited control structure is tested using a 5 degrees-of-freedom underwater vehicle in a wave-tank facility. Furthermore, an adaptive tuning method based on interaction theory is proposed for adjusting the gains of the controller. The experimental results show that the method is advantageous as it decreases the complexity of the manual tuning otherwise required and reduces the energy consumption. The main objectives of this thesis are to understand and accurately represent the behaviour of an underwater vehiclemanipulator system, to evaluate this system when in contact with the environment and to design informed low-level control structures based on the observations made through the mathematical study of the system. The concepts presented in this thesis are not restricted to only vehicle-manipulator systems but can be applied to different other multibody robotic systems

Task-space dynamic control of underwater robots

This thesis is concerned with the control aspects for underwater tasks performed by marine robots. The mathematical models of an underwater vehicle and an underwater vehicle with an onboard manipulator are discussed together with their associated properties. The task-space regulation problem for an underwater vehicle is addressed where the desired target is commonly specified as a point. A new control technique is proposed where the multiple targets are defined as sub-regions. A fuzzy technique is used to handle these multiple sub-region criteria effectively. Due to the unknown gravitational and buoyancy forces, an adaptive term is adopted in the proposed controller. An extension to a region boundary-based control law is then proposed for an underwater vehicle to illustrate the flexibility of the region reaching concept. In this novel controller, a desired target is defined as a boundary instead of a point or region. For a mapping of the uncertain restoring forces, a least-squares estimation algorithm and the inverse Jacobian matrix are utilised in the adaptive control law. To realise a new tracking control concept for a kinematically redundant robot, subregion tracking control schemes with a sub-tasks objective are developed for a UVMS. In this concept, the desired objective is specified as a moving sub-region instead of a trajectory. In addition, due to the system being kinematically redundant, the controller also enables the use of self-motion of the system to perform sub-tasks (drag minimisation, obstacle avoidance, manipulability and avoidance of mechanical joint limits)

Intelligent model-based control of complex three-link mechanisms

The aim of this study is to understand the complexity and control challenges of the locomotion of a three-link mechanism of a robot system. In order to do this a three-link robot gymnast (Robogymnast) has been built in Cardiff University. The Robogymnast is composed of three links (one arm, one torso, one leg) and is powered by two geared DC motors. Currently the robot has three potentiometers to measure the relative angles between adjacent links and only one tachometer to measure the relative angular position of the first link. A mathematical model for the robot is derived using Lagrange equations. Since the model is inherently nonlinear and multivariate, it presents more challenges when modelling the Robogymnast and dealing with control motion problems. The proposed approach for dealing with the design of the control system is based on a discrete-time linear model around the upright position of the Robogymnast. To study the swinging motion of the Robogymnast, a new technique is proposed to manipulate the frequency and the amplitude of the sinusoidal signals as a means of controlling the motors. Due to the many combinations of the frequency and amplitude, an optimisation method is required to find the optimal set. The Bees Algorithm (BA), a novel swarm-based optimisation technique, is used to enhance the performance of the swinging motion through optimisation of the manipulated parameters of the control actions. The time taken to reach the upright position at its best is 128 seconds. Two different control methods are adopted to study the balancing/stablising of the Robogymnast in both the downward and upright configurations. The first is the optimal control algorithm using the Linear Quadratic Regulator (LQR) technique with integrators to help achieve and maintain the set of reference trajectories. The second is a combination of Local Control (LC) and LQR. Each controller is implemented via reduced order state observer to estimate the unmeasured states in terms of their relative angular velocities. From the identified data in the relative angular positions of the upright balancing control, it is reported that the maximum amplitude of the deviation in the relative angles on average are approximately 7.5° for the first link and 18° for the second link. It is noted that the third link deviated approximately by 2.5° using only the LQR controller, and no significant deviation when using the LQR with LC. To explore the combination between swinging and balancing motions, a switching mechanism between swinging and balancing algorithm is proposed. This is achieved by dividing the controller into three stages. The first stage is the swinging control, the next stage is the transition control which is accomplished using the Independent Joint Control (IJC) technique and finally balancing control is achieved by the LQR. The duration time of the transition controller to track the reference trajectory of the Robogymnast at its best is found to be within 0.4 seconds. An external disturbance is applied to each link of the Robogymnast separately in order to study the controller's ability to overcome the disturbance and to study the controller response. The simulation of the Robogymnast and experimental realization of the controllers are implemented using MATLAB® software and the C++ program environment respectively

Zero Dynamics Analysis and Adaptive Tracking Control of Underactuated Multibody Systems with Flexible Links

This paper studies the adaptive tracking control problem for underactuated multibody systems with flexible links in the presence of unknown parameters. A four-body system with input signals acting on the first and fourth bodies is chosen as a benchmark model, which can be decomposed into a control dynamics subsystem and a zero dynamics subsystem. A new and detailed stability analysis is conducted to show that such a zero dynamic system is Lyapunov stable and is partially input-to-state stable under the condition that the speeds of first and fourth bodies are synchronous. The physical meaning of such partial input-to-state stability is clarified. An adaptive controller is developed to ensure such a needed system stabilization condition and thus the boundedness of the desired closed-loop system signal and asymptotic speed tracking of the control dynamics subsystem. Detailed closed-loop system stability and tracking performance analysis are given, in which the tracking errors satisfy the L^1 performance. Extensions to the other multibody systems with flexible links are derived. The developed adaptive controller is applied to a realistic train dynamic model, and simulation results verify the desired system performance

Safe and accurate MAV Control, navigation and manipulation

This work focuses on the problem of precise, aggressive and safe Micro Aerial Vehicle (MAV) navigation as well as deployment in applications which require physical interaction with the environment. To address these issues, we propose three different MAV model based control algorithms that rely on the concept of receding horizon control. As a starting point, we present a computationally cheap algorithm which utilizes an approximate linear model of the system around hover and is thus maximally accurate for slow reference maneuvers. Aiming at overcoming the limitations of the linear model parameterisation, we present an extension to the first controller which relies on the true nonlinear dynamics of the system. This approach, even though computationally more intense, ensures that the control model is always valid and allows tracking of full state aggressive trajectories. The last controller addresses the topic of aerial manipulation in which the versatility of aerial vehicles is combined with the manipulation capabilities of robotic arms. The proposed method relies on the formulation of a hybrid nonlinear MAV-arm model which also takes into account the effects of contact with the environment. Finally, in order to enable safe operation despite the potential loss of an actuator, we propose a supervisory algorithm which estimates the health status of each motor. We further showcase how this can be used in conjunction with the nonlinear controllers described above for fault tolerant MAV flight. While all the developed algorithms are formulated and tested using our specific MAV platforms (consisting of underactuated hexacopters for the free flight experiments, hexacopter-delta arm system for the manipulation experiments), we further discuss how these can be applied to other underactuated/overactuated MAVs and robotic arm platforms. The same applies to the fault tolerant control where we discuss different stabilisation techniques depending on the capabilities of the available hardware. Even though the primary focus of this work is on feedback control, we thoroughly describe the custom hardware platforms used for the experimental evaluation, the state estimation algorithms which provide the basis for control as well as the parameter identification required for the formulation of the various control models. We showcase all the developed algorithms in experimental scenarios designed to highlight the corresponding strengths and weaknesses as well as show that the proposed methods can run in realtime on commercially available hardware.Open Acces