159 research outputs found

    State of the art of control schemes for smart systems featuring magneto-rheological materials

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    This review presents various control strategies for application systems utilizing smart magneto-rheological fluid (MRF) and magneto-rheological elastomers (MRE). It is well known that both MRF and MRE are actively studied and applied to many practical systems such as vehicle dampers. The mandatory requirements for successful applications of MRF and MRE include several factors: advanced material properties, optimal mechanisms, suitable modeling, and appropriate control schemes. Among these requirements, the use of an appropriate control scheme is a crucial factor since it is the final action stage of the application systems to achieve the desired output responses. There are numerous different control strategies which have been applied to many different application systems of MRF and MRE, summarized in this review. In the literature review, advantages and disadvantages of each control scheme are discussed so that potential researchers can develop more effective strategies to achieve higher control performance of many application systems utilizing magneto-rheological materials

    Innovative magnetorheological devices for shock and vibration mitigation

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    Vibration and impact protection have been a popular topic in research fields, which could directly affect the passengers’ and drivers’ comfort and safety, even cause spines fracture. Therefore, an increasing number of vehicle suspensions and aircraft landing gears are proposed and manufactured. Magnetorheological fluids (MRFs), as a smart material, are growly applied into the above device owing to its unique properties such as fast response, reversible properties, and broad controllable range, which could improve the vibration/impact mitigation performance. MRF was utilized to achieve adaptive parameters of the vehicle suspensions by controlling the magnetic field strength of the MRF working areas. Generally, the magnetic field is provided by a given current, subsequently, it would consume massive energy from a long-term perspective. Thus, a self-powered concept was applied as well. This thesis reports a compact stiffness controllable MR damper with a self-powered capacity. After the prototype of the MR damper, its property tests were conducted to verify the stiffness controllability and the energy generating ability using a hydraulic Instron test system. Then, a quarter-car test rig was built, and the semi-active MR suspension integrated with the self-powered MR damper was installed on a test rig. Two controllers, one based on short-time Fourier transform (STFT) and a classical skyhook controller was developed to control the stiffness. The evaluation results demonstrate that the proposed MR damper incorporated with STFT controller or skyhook controller could suppress the response displacements and accelerations obviously comparing with the conventional passive systems

    Prototyping a new car semi-active suspension by variational feedback controller

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    New suspension systems electronically controlled are presented and mounted on board of a real car. The system consists of variable semi-active magneto-rheological dampers that are controlled through an electronic unit that is designed on the basis of a new optimal theoretical control, named VFC-Variational Feedback Controller. The system has been mounted on board of a BMW Series 1 car, and a set of experimental tests have been conducted in real driving conditions. The VFC reveals, because of its design strategy, to be able to enhance simultaneously both the comfort performance as well as the handling capability of the car. Preliminary comparisons with several industrially control methods adopted in the automotive field, among them skyhook and groundhook, show excellent results

    Advanced suspension system using magnetorheological technology for vehicle vibration control

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    In the past forty years, the concept of controllable vehicle suspension has attracted extensive attention. Since high price of an active suspension system and deficiencies on a passive suspension, researchers pay a lot attention to semi-active suspension. Magneto-rheological fluid (MRF) is always an ideal material of semi-active structure. Thanks to its outstanding features like large yield stress, fast response time, low energy consumption and significant rheological effect. MR damper gradually becomes a preferred component of semi-active suspension for improving the riding performance of vehicle. However, because of the inherent nonlinear nature of MR damper, one of the challenging aspects of utilizing MR dampers to achieve high levels of performance is the development of an appropriate control strategy that can take advantage of the unique characteristics of MR dampers. This is why this project has studied semi-active MR control technology of vehicle suspensions to improve their performance. Focusing on MR semi-active suspension, the aim of this thesis sought to develop system structure and semi-active control strategy to give a vehicle opportunity to have a better performance on riding comfort. The issues of vibration control of the vehicle suspension were systematically analysed in this project. As a part of this research, a quarter-car test rig was built; the models of suspension and MR damper were established; the optimization work of mechanical structure and controller parameters was conducted to further improve the system performance; an optimized MR damper (OMRD) for a vehicle suspension was designed, fabricated, and tested. To utilize OMRD to achieve higher level of performance, an appropriate semi-active control algorithm, state observer-based Takagi-Sugeno fuzzy controller (SOTSFC), was designed for the semi-active suspension system, and its feasibility was verified through an experiment. Several tests were conducted on the quarter-car suspension to investigate the real effect of this semiactive control by changing suspension damping. In order to further enhance the vibration reduction performance of the vehicle, a fullsize variable stiffness and variable damping (VSVD) suspension was further designed, fabricated, and tested in this project. The suspension can be easily installed into a vehicle suspension system without any change to the original configuration. A new 3- degree of freedom (DOF) phenomenological model to further accurately describe the dynamic characteristic of the VSVD suspension was also presented. Based on a simple on-off controller, the performance of the variable stiffness and damping suspension was verified numerically. In addition, an innovative TS fuzzy modelling based VSVD controller was designed. The TS fuzzy modelling controller includes a skyhook damping control module and a state observer based stiffness control module which considering road dominant frequency in real-time. The performance evaluation of the VSVD control algorithm was based on the quarter-car test rig which equipping the VSVD suspension. The experiment results showed that this strategy increases riding comfort effectively, especially under off-road working condition. The semi-active control system developed in this thesis can be adapted and used on a vehicle suspension in order to better control vibration

    Temperature sensitive controller performance of MR dampers

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    Magnetorheological (MR) dampers can experience large temperature changes as a result of heating caused by energy dissipation, but control systems are often designed without consideration of this fact. Furthermore, due to the highly nonlinear behavior of MR dampers, many control strategies have been proposed and it is difficult to determine which is the most effective. This paper aims to address these issues through a numerical and experimental study of an MR mass isolator subject to temperature variation. A dynamic temperature dependant model of an MR damper is first developed and validated. Control system experiments are then performed using hardware-in-the-loopsimulations. Proportional, PID, gain scheduling, and on/off control strategies are found to be equally affected by temperature variation. Using simulations incorporating the temperature dependant MR damper model, it is shown that this is largely due to a change in fluid viscosity and the associated movement of the lower clipped optimal' control bound. This zero-volts condition determines how close any controller can perform to the ideal semiactive case, thus all types of controller are affected. In terms of relative performance, proportional and PID controllers perform equally well and outperform the on/off and gain scheduling strategies. Gain scheduling methods are superior to on/off control

    Design and optimization of a semi-active suspension system for railway applications

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    The present work focused on the application of innovative damping technologies in order to improve railway vehicle performances in terms of dynamic stability and comfort. As a benchmark case-study, the secondary suspension stage was selected and different control techniques were investigated, such as skyhook, dynamic compensation, and sliding mode control. The final aim was to investigate which control schemes are suitable for optimal exploitation of the non-linear behavior of the actuators. The performance improvement achieved by adoption of the semi-active dampers on a standard high-speed train was evaluated in terms of passenger comfort. Different control strategies have been investigated by comparing a simple SISO (single input single output) regulator based on the skyhook damper approach with a centralized regulator. The centralized regulator allows for the estimation of a near optimal set of control forces that minimize car-body accelerations with respect to constraints imposed by limited performance of semi-active actuators. Simulation results show that best results is obtained using a mixed approach that considers the simultaneous applications of model based and feedback compensation control terms

    Experimenting sensors network for innovative optimal control of car suspensions

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    This paper presents an innovative electronically controlled suspension system installed on a real car and used as a test bench. The proposed setup relies on a sensor network that acquires a large real-time dataset collecting the car vibrations and the car trim and, through a new controller based on a recently proposed theory developed by the authors, makes use of adjustable semi-active magneto-rheological dampers. A BMW series 1 is equipped with such an integrated sensors-controller-actuators device and an extensive test campaign, in real driving conditions, is carried out to evaluate its performance. Thanks to its strategy, the new plant enhances, at once, both comfort and drivability of the car, as field experiments show. A benchmark analysis is performed, comparing the performance of the new control system with the ones of traditional semi-active suspensions, such as skyhook devices: the comparison shows very good results for the proposed solution

    Toward Systematic Approaches to Design and Implement Vehicles Semi-Active Control Systems

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    In this paper a systematic while practical methodology has been presented for design of vehiclepsilas semiactive suspension systems. The semi-active control strategies developed to improve vehicle ride comfort and stability generally have a switching nature. This makes the design of the controlled suspension systems difficult and highly dependent on an extensive trial and error process. The proposed methodology maps the discontinuous control system model to a continuous linear region where all the time/frequency design techniques established in the conventional control system theory can be applied. If the semiactive control system is designed to satisfy some ride/stability requirements, an inverse mapping offers control law. The effectiveness of the proposed design methodology in dealing with real industrial problems is demonstrated with experimental results
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