Disaggregating high-resolution gas metering data using pattern recognition

© 2018 Elsevier B.V. Growing concern about the scale and extent of the gap between predicted and actual energy performance of new and retrofitted UK homes has led to a surge in the development of new tools and technologies trying to address the problem. A vital aspect of this work is to improve ease and accuracy of measuring in-use performance to better understand the extent of the gap and diagnose its causes. Existing approaches range from low cost but basic assessments allowing very limited diagnosis, to intensively instrumented experiments that provide detail but are expensive and highly disruptive, typically requiring the installation of specialist monitoring equipment and often vacating the house for several days. A key challenge in reducing the cost and difficulty of complex methods in occupied houses is to disaggregate space heating energy from that used for other uses without installing specialist monitoring equipment. This paper presents a low cost, non-invasive approach for doing so for a typical occupied UK home where space heating, hot water and cooking are provided by gas. The method, using dynamic pattern matching of total gas consumption measurements, typical of those provided by a smart meter, was tested by applying it to two occupied houses in the UK. The findings revealed that this method was successful in detecting heating patterns in the data and filtering out coinciding use

Advancements in the Industrial Internet of Things for Energy Efficiency

The Internet of Things is an emerging field that leverages the connections of everyday objects for the betterment of society. A subfield of this trend, the Industrial Internet of Things (IIoT), has been referred to as an industrial revolution that enhances both productivity and safety in the industrial environment. While still in its early stages, identified improvements have the potential to markedly improve manufacturing productivity. Energy efficiency within manufacturing plants has traditionally received little focus. The Industrial Assessment Center Program demonstrates the potential energy improvements that can be realized in manufacturing plants, but these assessments also highlight some of the traditional barriers to energy efficiency. Some of these barriers include the lack of data to justify actionable improvements, unclear correlations between improvement costs and potential cost savings, and lack of knowledge on how energy improvements provide ancillary benefits to the plant. The IIoT has the potential to increase energy efficiency implementation in manufacturing plants by addressing these challenges. This dissertation discusses the framework in which energy efficiency enhancements within the IIoT environment can be realized. The dissertation initially details the potential benefits of IIoT for energy efficiency and presents a general framework for these improvements. While proposed IIoT frameworks vary, they all include the core elements of improved sensing capabilities, enhanced data analysis, and intelligent actuation. In addition to presenting the framework generally, the dissertation provides detailed case studies on how each of these framework elements lead to improved energy efficiency in manufacturing. The first case study demonstrates improved sensing capabilities in the IIoT framework. A non-intrusive flow meter for use in compressed air and other fluid systems is presented. The second case study discusses Autonomous Robotic Assessments of Energy, which use advanced data analysis to autonomously perform a lighting energy assessment in facilities. The third case study is then presented on intelligent actuation, which uses a novel k-means algorithm to autonomously determine appropriate times to actuate compressors for air systems in manufacturing plants. Each of the presented case studies includes experimental tests demonstrating their capabilities

INTELLIGENT DEMAND SIDE MANAGEMENT OF RESIDENTIAL BUILDING ENERGY SYSTEMS

Building energy performance has emerged as a major issue in recent years due to growing concerns over costs, resource limitations, and the potential impact on climate. According to the 2011 Buildings Energy Data Book (prepared by D&R International, Ltd. for the US Department of Energy, March 2012), the built environment demands about 41% of primary energy in the United States [1]. Given the emergence of modern sensing technologies and low-cost data-processing capabilities, there is a growing interest in better managing and controlling consumption within buildings. Estimates suggest that the simple act of continuous monitoring can lead to improvements on the order of 20% [118]. To further reduce and better control energy consumption, one can turn to the use of real-time energy-performance modeling. This thesis adopts the view that smaller buildings (i.e. homes and smaller commercial facilities), which represent more than half of the sector’s consumption, provide a rich opportunity for low-cost monitoring solutions. The real advantage lies in the growth of so-called smart meters for demand monitoring and advanced sensing for improved load control. In particular, this thesis considers the use of a small sensor package for the creation of autonomously developed, data-driven thermal models. Such models can be used to predict and control the consumption of space heating and cooling equipment, which currently represent about 50% of residential consumption in the United States. The key contribution of this work is the real-time identification of thermal parameters in homes using only two temperature sensors, solar irradiance measurements, and a power meter with load-tracking capabilities. The proposed identification technique uses the Prediction Error Method (PEM) to find a Multiple Input Single Output (MISO) state-space model. Two different models have been devised, and both have been field tested. The first focuses on energy forecasting and enables various diagnostic features; the other is formulated for more advanced capacity controls in vapor-compression air conditioners. A Model Predictive Control (MPC) scheme has been implemented and shown in simulation to yield energy reductions on the order of 30% over typical thermostatic control schemes. Similarly, the diagnostic model has been used to detect capacity degradation in operational units

Blade fault diagnosis using artificial intelligence technique

Blade fault diagnosis is conventionally based on interpretation of vibration spectrum and wavelet map. These methods are however found to be difficult and subjective as it requires visual interpretation of chart and wavelet color map. To overcome this problem, important features for blade fault diagnosis in a multi row of rotor blade system was selected to develop a novel blade fault diagnosis method based on artificial intelligence techniques to reduce subjective interpretation. Three artificial neural network models were developed to detect blade fault, classify the type of blade fault, and locate the blade fault location. An experimental study was conducted to simulate different types of blade faults involving blade rubbing, loss of blade part, and twisted blade. Vibration signals for all blade fault conditions were measured with a sampling rate of 5 kHz under steady-state conditions at a constant rotating speed. Continuous wavelet transform was used to analyse the vibration signals and its results were used subsequently for feature extraction. Statistical features were extracted from the continuous wavelet coefficients of the rotor operating frequency and its corresponding blade passing frequencies. The extracted statistical features were grouped into three different feature sets. In addition, two new feature sets were proposed: blade statistical curve area and blade statistical summation. The effectiveness of the five different feature sets for blade fault detection, classification, and localisation was investigated. Classification results showed that the statistical features extracted from the operating frequency to be more effective for blade fault detection, classification, and localisation than the statistical features from blade passing frequencies. Feature sets of blade statistical curve area was found to be more effective for blade fault classification, while feature sets of blade statistical summation were more effective for blade fault localisation. The application of feature selection using genetic algorithm showed good accuracy performance with fewer features achieved. The neural network developed for blade fault detection, classification, and localisation achieved accuracy of 100%, 98.15% and 83.47% respectively. With the developed blade fault diagnosis methods, manual interpretation solely dependent on knowledge and the experience of individuals can be reduced. The novel methods can therefore be used as an alternative method for blade fault diagnosis

Machine learning for smart building applications: Review and taxonomy

© 2019 Association for Computing Machinery. The use of machine learning (ML) in smart building applications is reviewed in this article. We split existing solutions into two main classes: occupant-centric versus energy/devices-centric. The first class groups solutions that use ML for aspects related to the occupants, including (1) occupancy estimation and identification, (2) activity recognition, and (3) estimating preferences and behavior. The second class groups solutions that use ML to estimate aspects related either to energy or devices. They are divided into three categories: (1) energy profiling and demand estimation, (2) appliances profiling and fault detection, and (3) inference on sensors. Solutions in each category are presented, discussed, and compared; open perspectives and research trends are discussed as well. Compared to related state-of-the-art survey papers, the contribution herein is to provide a comprehensive and holistic review from the ML perspectives rather than architectural and technical aspects of existing building management systems. This is by considering all types of ML tools, buildings, and several categories of applications, and by structuring the taxonomy accordingly. The article ends with a summary discussion of the presented works, with focus on lessons learned, challenges, open and future directions of research in this field

Integrated performance prediction and quality control in manufacturing systems

textPredicting the condition of a degrading dynamic system is critical for implementing successful control and designing the optimal operation and maintenance strategies throughout the lifetime of the system. In many situations, especially in manufacturing, systems experience multiple degradation cycles, failures, and maintenance events throughout their lifetimes. In such cases, historical records of sensor readings observed during the lifecycle of a machine can yield vital information about degradation patterns of the monitored machine, which can be used to formulate dynamic models for predicting its future performance. Besides the ability to predict equipment failures, another major component of cost effective and high-throughput manufacturing is tight control of product quality. Quality control is assured by taking periodic measurements of the products at various stages of production. Nevertheless, quality measurements of the product require time and are often executed on costly measurement equipment, which increases the cost of manufacturing and slows down production. One possible way to remedy this situation is to utilize the inherent link between the manufacturing equipment condition, mirrored in the readings of sensors mounted on that machine, and the quality of products coming out of it. The concept of Virtual Metrology (VM) addresses the quality control problem by using data-driven models that relate the product quality to the equipment sensors, enabling continuous estimation of the quality characteristics of the product, even when physical measurements of product quality are not available. VM can thus bring significant production benefits, including improved process control, reduced quality losses and higher productivity. In this dissertation, new methods are formulated that will combine long-term performance prediction of sensory signatures from a degrading manufacturing machine with VM quality estimation, which enables integration of predictive condition monitoring (prediction of sensory signatures) with predictive manufacturing process control (predictive VM model). The recently developed algorithm for prediction of sensory signatures is capable of predicting the system condition by comparing the similarity of the most recent performance signatures with the known degradation patterns available in the historical records. The method accomplishes the prediction of non-Gaussian and non-stationary time-series of relevant performance signatures with analytical tractability, which enables calculations of predicted signature distributions with significantly greater speeds than what can be found in literature. VM quality estimation is implemented using the recently introduced growing structure multiple model system paradigm (GSMMS), based on the use of local linear dynamic models. The concept of local models enables representation of complex, non-linear dependencies with non-Gaussian and non-stationary noise characteristics, using a locally tractable model representation. Localized modeling enables a VM that can detect situations when the VM model is not adequate and needs to be improved, which is one of the main challenges in VM. Finally, uncertainty propagation with Monte Carlo simulation is pursued in order to propagate the predicted distributions of equipment signatures through the VM model to enable prediction of distributions of the quality variables using the readily available sensor readings streaming from the monitored manufacturing machine. The newly developed methods are applied to long-term production data coming from an industrial plasma-enhanced chemical vapor deposition (PECVD) tool operating in a major semiconductor manufacturing fab.Mechanical Engineerin

Non-intrusive efficiency estimation of inverter-fed induction machines

Motorised loads using induction machines use approximately 60% of the electricity globally. Most of these systems use three-phase induction motors due to their robustness and lower cost. They are often installed in continuously operating industrial plants/applications that require no operational interruptions. Whilst most of these induction machines are supplied from ideally sinusoidal supplies, applications are emerging where induction machines are fed from non-sinusoidal supplies. In particular, pulse width modulated inverters realize efficient control of induction machines in many automated industrial applications. From an energy management perspective, it is vital to continually assess the efficiency of induction machines in order to initiate replacement or economic repair. It is therefore of paramount importance that reliable and non-intrusive techniques for efficiency estimation of induction machines be investigated, that consider sinusoidal and non-sinusoidal supplies. This work proposes a non-intrusive efficiency estimation technique for inverter–fed induction motors that is based on harmonic regression analysis, harmonic equivalent circuit parameter estimation and harmonic loss analysis using limited measured data. Firstly, considerations for inverter-fed induction motor equivalent circuit modelling and parameter estimation techniques suitable for non-intrusive efficiency estimation are presented and the selection of one equivalent circuit for analysis is justified. Measured data is obtained from two different induction motors on a flexible 110kW test rig that utilises an HBM Gen 7i data acquisition system. By measuring voltage, current and input power at the supply terminals of the inverter-fed motor, the fundamental equivalent circuit parameters are estimated using population based incremental learning algorithm and compared with those obtained from the IEC 60034-2-1 Standard. The harmonic parameters are estimated using the bacterial foraging algorithm basing on the input impedance of the motor at each harmonic order. A finite harmonic loss analysis is carried out on the tested induction motors. The proposed techniques and harmonic loss analysis provide accurate efficiency estimates of within 1.5% error when compared to the direct method. Lastly, a related non-intrusive efficiency estimation technique is proposed that caters for a holistic loss contribution by all harmonics. The efficiency results from the proposed techniques are compared to those obtained from the IEC-TS 60034-2-3 Technical Specification and a direct method. The estimated efficiencies are comparable to those measured by the Technical Specification and a direct method within 2% error when tested on 37kW and 45kW PWM inverter-fed motors across the loading range. Furthermore, this work conducts a comprehensive non-intrusive rotor speed estimation comparative analysis in order to recommend the best technique(s), in terms of intrusiveness, accuracy and computational overhead. Errors of less than 1% have been reported in literature and experimental verification when using vibration analysis, Motor Current Signature Analysis (MCSA), Rotor Slot Harmonic (RSH) and Rotor Eccentricity Harmonic (REH) analysis techniques in inverter-fed IMs