A comparative study of electric power distribution systems for spacecraft

The electric power distribution systems for spacecraft are compared concentrating on two interrelated issues: the choice between dc and high frequency ac, and the converter/inverter topology to be used at the power source. The relative merits of dc and ac distribution are discussed. Specific converter and inverter topologies are identified and analyzed in detail for the purpose of detailed comparison. Finally, specific topologies are recommended for use in dc and ac systems

Hybrid and modular multilevel converter designs for isolated HVDC–DC converters

Efficient medium and high-voltage dc-dc conversion is critical for future dc grids. This paper proposes a hybrid multilevel dc-ac converter structure that is used as the kernel of dc-dc conversion systems. Operation of the proposed dc-ac converter is suited to trapezoidal ac-voltage waveforms. Quantitative and qualitative analyses show that said trapezoidal operation reduces converter footprint, active and passive components' size, and on-state losses relative to conventional modular multilevel converters. The proposed converter is scalable to high voltages with controllable ac-voltage slope; implying tolerable dv/dt stresses on the converter transformer. Structural variations of the proposed converter with enhanced modularity and improved efficiency will be presented and discussed with regards to application in front-to-front isolated dc-dc conversion stages, and in light of said trapezoidal operation. Numerical results provide deeper insight of the presented converter designs with emphasis on system design aspects. Results obtained from a proof-of-concept 1-kW experimental test rig confirm the validity of simulation results, theoretical analyses, and simplified design equations presented in this paper. - 2013 IEEE.Scopu

Analysis and design of a modular multilevel converter with trapezoidal modulation for medium and high voltage DC-DC transformers

Conventional dual active bridge topologies provide galvanic isolation and soft-switching over a reasonable operating range without dedicated resonant circuits. However, scaling the two-level dual active bridge to higher dc voltage levels is impeded by several challenges among which the high dv/dt stress on the coupling transformer insulation. Gating and thermal characteristics of series switch arrays add to the limitations. To avoid the use of standard bulky modular multilevel bridges, this paper analyzes an alternative modulation technique where staircase approximated trapezoidal voltage waveforms are produced; thus alleviating developed dv/dt stresses. Modular design is realized by the utilization of half-bridge chopper cells. Therefore, the analyzed converter is a modular multi-level converter operated in a new mode with no common-mode dc arm currents as well as reduced capacitor size, hence reduced cell footprint. Suitable switching patterns are developed and various design and operation aspects are studied. Soft switching characteristics will be shown to be comparable to those of the two-level dual active bridge. Experimental results from a scaled test rig validate the presented concept

Comprehensive steady state analysis of bidirectional dual active bridge DC/DC converter using triple phase shift control

Several papers have been published recently on TPS control of dual active bridge (DAB) converter, however, no complete study of the converter operation behaviour exists, that takes into account all switching modes in both charging and discharging (bidirectional) power transfer. In this paper, six switching modes and their complements with opposite power transfer direction are defined with their operational constraints. Exact expressions for power transferred are derived with no fundamental frequency assumptions and range of power transfer for each mode is also defined to characterize mode limitations. Detailed constraints for zero voltage switching (ZVS) are also obtained. A new definition for converter reactive power consumption is introduced. This is based on calculation of inductor apparent power which avoids fundamental frequency approximations as well as the vague negative (back flowing) power definitions in recent papers. All known DAB phase shift modulation techniques including conventional, dual and extended phase shift, represent special cases from triple phase shift, therefore the presented analysis provides a generalised theory for all phase shift based modulation techniques

Power electronics for low power arcjets

In anticipation of the needs of future light-weight, low-power spacecraft, arcjet power electronics in the 100 to 400 W operating range were developed. Limited spacecraft power and thermal control capacity of these small spacecraft emphasized the need for high efficiency. Power topologies similar to those in the higher 2 kW and 5 to 30 kW power range were implemented, including a four transistor bridge switching circuit, current mode pulse-width modulated control, and an output current averaging inductor with an integral pulse generation winding. Reduction of switching transients was accomplished using a low inductance power distribution network, and no passive snubber circuits were necessary for power switch protection. Phase shift control of the power bridge was accomplished using an improved pulse width modulation to phase shift converter circuit. These features, along with conservative magnetics designs allowed power conversion efficiencies of greater than 92.5 percent to be achieved into resistive loads over the entire operating range of the converter. Electromagnetic compatibility requirements were not considered in this work, and control power for the converter was derived from AC mains. Addition of input filters and control power converters would result in an efficiency of on the order of 90 percent for a flight unit. Due to the developmental nature of arcjet systems at this power level, the exact nature of the thruster/power processor interface was not quantified. Output regulation and current ripple requirements of 1 and 20 percent respectively, as well as starting techniques, were derived from the characteristics of the 2 kW system but an open circuit voltage in excess of 175 V was specified. Arcjet integration tests were performed, resulting in successful starts and stable arcjet operation at power levels as low as 240 W with simulated hydrazine propellants

Generic closed loop controller for power regulation in dual active bridge DC-DC converter with current stress minimization

This paper presents a comprehensive and generalized analysis of the bidirectional dual active bridge (DAB) DC/DC converter using triple phase shift (TPS) control to enable closed loop power regulation while minimizing current stress. The key new achievements are: a generic analysis in terms of possible conversion ratios/converter voltage gains (i.e. Buck/Boost/Unity), per unit based equations regardless of DAB ratings, and a new simple closed loop controller implementable in real time to meet desired power transfer regulation at minimum current stress. Per unit based analytical expressions are derived for converter AC RMS current as well as power transferred. An offline particle swarm optimization (PSO) method is used to obtain an extensive set of TPS ratios for minimizing the RMS current in the entire bidirectional power range of - 1 to 1 per unit. The extensive set of results achieved from PSO presents a generic data pool which is carefully analyzed to derive simple useful relations. Such relations enabled a generic closed loop controller design that can be implemented in real time avoiding the extensive computational capacity that iterative optimization techniques require. A detailed Simulink DAB switching model is used to validate precision of the proposed closed loop controller under various operating conditions. An experimental prototype also substantiates the results achieved

High power high frequency DC-DC converter topologies for use in off-line power supplies

The development of a DC-DC converter for use in a proposed range of one to ten kilowatt off-line power supplies is presented. The converter makes good use of established design practices and recent technical advances. The thesis begins with a review of traditional design practices, which are used in the design of a 3kW, 48V output DC-DC converter, as a bench-mark for evaluation of recent technical advances. Advances evaluated include new converter circuits, control techniques, components, and magnetic component designs. Converter circuits using zero voltage switching (ZVS) transitions offer significant advantages for this application. Of the published converters which have ZVS transitions the phase shift controlled full bridge converter is the most suitable, and assessments of variations on this circuit are presented. During the course of the research it was realised that the ZVS range of one leg of the phase shift controlled full bridge converter could be extended by altering the switching pattern, and this new switching pattern is proposed. A detailed analysis of phase shift controlled full bridge converter operation uncovers a number of operational findings which give a better and more complete understanding of converter operation than hitherto published. Converter design equations and guidelines are presented and the effects of the new improvement are investigated by an approximate analysis. Computer simulations using PSPICE2 are carried out to predict converter performance. A prototype converter design, construction details and test results are given. The results obtained compare well to the predicted performance and confirm the advantages of the new switching pattern

Reactive power minimization of dual active bridge DC/DC converter with triple phase shift control using neural network

Reactive power flow increases dual active bridge (DAB) converter RMS current leading to an increase in conduction losses especially in high power applications. This paper proposes a new optimized triple phase shift (TPS) switching algorithm that minimizes the total reactive power of the converter. The algorithm iteratively searches for TPS control variables that satisfy the desired active power flow while selecting the operating mode with minimum reactive power consumption. This is valid for the whole range of converter operation. The iterative algorithm is run offline for the entire active power range (-1pu to 1pu) and the resulting data is used to train an open loop artificial neural network controller to reduce computational time and memory allocation necessary to store the data generated. To validate the accuracy of the proposed controller, a 500-MW 300kV/100kV DAB model is simulated in Matlab/Simulink, as a potential application for DAB in DC grids

Comparison of single-phase matrix converter and H-bridge converter for radio frequency induction heating

This paper compares the newly developed single-phase matrix converter and the more conventional H- bridge converter for radio frequency induction heating. Both the converters exhibit unity power factor, very low total harmonic distortion at the utility supply interface, good controllability under soft switching condition for a wide range of power, and high efficiencies, whilst still having simple structures. A novel switching control pattern has been proposed for the matrix converter in order to maintain the comparable performance to the H-bridge converter. Simulation and experimental results for both converters are presented. Comparisons between two converters have confirmed the excellent performance of the proposed matrix converter

Switching-Cell Arrays - An Alternative Design Approach in Power Conversion

© 2018 IEEE. Personal use of this material is permitted. Permission from IEEE must be obtained for all other uses, in any current or future media, including reprinting /republishing this material for advertising or promotional purposes, creating new collective works, for resale or redistribution to servers or lists, or reuse of any copyrighted component of this work in other worksThe conventional design of voltage-source power converters is based on a two-level half-bridge configuration and the selection of power devices designed to meet the full application specifications (voltage, current, etc.). This leads to the need to design and optimize a large number of different devices and their ancillary circuitry and prevents taking advantage from scale economies. This paper proposes a paradigm shift in the design of power converters through the use of a novel configurable device consisting on a matrix arrangement of highly-optimized switching cells at a single voltage class. Each switching cell consists of a controlled switch with antiparallel diode together with a self-powered gate driver. By properly interconnecting the switching cells, the switching cell array (SCA) can be configured as a multilevel active-clamped leg with different number of levels. Thus, the SCA presents adjustable voltage and current ratings, according to the selected configuration. For maximum compactness, the SCA can be conceived to be only configurable by the device manufacturer upon the customer needs. For minimum cost, it can also be conceived to be configurable by the customer, leading to field-configurable SCAs. Experimental results of a 6x3 field-configurable SCA are provided to illustrate and validate this design approach.Peer ReviewedPostprint (author's final draft