5,590 research outputs found

    A Robot System for High Quality Belt Grinding and Polishing Processes

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    Searching for Trojan Asteroids in the HD 209458 System: Space-based MOST Photometry and Dynamical Modeling

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    We have searched Microvariability and Oscillations of STars (MOST) satellite photometry obtained in 2004, 2005, and 2007 of the solar-type star HD 209458 for Trojan asteroid swarms dynamically coupled with the system's transiting "hot Jupiter" HD 209458b. Observations of the presence and nature of asteroids around other stars would provide unique constraints on migration models of exoplanetary systems. Our results set an upper limit on the optical depth of Trojans in the HD 209458 system that can be used to guide current and future searches of similar systems by upcoming missions. Using cross-correlation methods with artificial signals implanted in the data, we find that our detection limit corresponds to a relative Trojan transit depth of 1\times10-4, equivalent to ~1 lunar mass of asteroids, assuming power-law Trojan size distributions similar to Jupiter's Trojans in our solar system. We confirm with dynamical interpretations that some asteroids could have migrated inward with the planet to its current orbit at 0.045 AU, and that the Yarkovsky effect is ineffective at eliminating objects of > 1 m in size. However, using numerical models of collisional evolution we find that, due to high relative speeds in this confined Trojan environment, collisions destroy the vast majority of the asteroids in <10 Myr. Our modeling indicates that the best candidates to search for exoTrojan swarms in 1:1 mean resonance orbits with "hot Jupiters" are young systems (ages of about 1 Myr or less). Years of Kepler satellite monitoring of such a system could detect an asteroid swarm with a predicted transit depth of 3\times10-7.Comment: 32 pages, 8 figure

    Geometrical Error Analysis and Correction in Robotic Grinding

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    The use of robots in industrial applications has been widespread in the manufacturing tasks such as welding, finishing, polishing and grinding. Most robotic grinding focus on the surface finish rather than accuracy and precision. Therefore, it is important to advance the technology of robotic machining so that more practical and competitive systems can be developed for components that have accuracy and precision requirement. This thesis focuses on improving the level of accuracy in robotic grinding which is a significant challenge in robotic applications because of the kinematic accuracy of the robot movement which is much more complex than normal CNC machine tools. Therefore, aiming to improve the robot accuracy, this work provides a novel method to define the geometrical error by using the cutting tool as a probe whilst using Acoustic Emission monitoring to modify robot commands and to detect surfaces of the workpiece. The work also includes an applicable mathematical model for compensating machining errors in relation to its geometrical position as well as applying an optimum grinding method to motivate the need of eliminating the residual error when performing abrasive grinding using the robot. The work has demonstrated an improved machining precision level from 50µm to 30µm which is controlled by considering the process influential variables, such as depth of cut, wheel speed, feed speed, dressing condition and system time constant. The recorded data and associated error reduction provide a significant evidence to support the viability of implementing a robotic system for various grinding applications, combining more quality and critical surface finishing practices, and an increased focus on the size and form of generated components. This method could provide more flexibility to help designers and manufacturers to control the final accuracy for machining a product using a robot system

    Advanced Techniques and Efficiency Assessment of Mechanical Processing

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    Mechanical processing is just one step in the value chain of metal production, but to some exten,t it determines an effectiveness of separation through suitable preparation of the raw material for beneficiation processes through production of required particle sze composition and useful mineral liberation. The issue is mostly related to techniques of comminution and size classification, but it also concerns methods of gravity separation, as well as modeling and optimization. Technological and economic assessment supplements the issue

    The Size-Frequency Distribution of the Zodiacal Cloud: Evidence from the Solar System Dust Bands

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    Recent observations of the size-frequency distribution of zodiacal cloud particles obtained from the cratering record on the LDEF satellite (Love and Brownlee 1993) reveal a significant large particle population (100 micron diameter or greater) near 1 AU. Our previous modeling of the Solar System dust bands (Grogan et al 1997), features of the zodiacal cloud associated with the comminution of Hirayama family asteroids, has been limited by the fact that only small particles (25 micron diameter or smaller) have been considered. This was due to the prohibitively large amount of computing power required to numerically analyze the dynamics of larger particles. The recent availability of cheap, fast processors has finally made this work possible. Models of the dust bands are created, built from individual dust particle orbits, taking into account a size-frequency distribution of the material and the dynamical history of the constituent particles. These models are able to match both the shapes and amplitudes of the dust band structures observed by IRAS in multiple wavebands. The size-frequency index, q, that best matches the observations is approximately 1.4, consistent with the LDEF results in that large particles are shown to dominate. However, in order to successfully model the `ten degree' band, which is usually associated with collisional activity within the Eos family, we find that the mean proper inclination of the dust particle orbits has to be approximately 9.35 degrees, significantly different to the mean proper inclination of the Eos family (10.08 degrees).Comment: 49 pages total, including 27 figure pages. Submitted to Icaru

    Mining Technologies Innovative Development

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    The present book covers the main challenges, important for future prospects of subsoils extraction as a public effective and profitable business, as well as technologically advanced industry. In the near future, the mining industry must overcome the problems of structural changes in raw materials demand and raise the productivity up to the level of high-tech industries to maintain the profits. This means the formation of a comprehensive and integral response to such challenges as the need for innovative modernization of mining equipment and an increase in its reliability, the widespread introduction of Industry 4.0 technologies in the activities of mining enterprises, the transition to "green mining" and the improvement of labor safety and avoidance of man-made accidents. The answer to these challenges is impossible without involving a wide range of scientific community in the publication of research results and exchange of views and ideas. To solve the problem, this book combines the works of researchers from the world's leading centers of mining science on the development of mining machines and mechanical systems, surface and underground geotechnology, mineral processing, digital systems in mining, mine ventilation and labor protection, and geo-ecology. A special place among them is given to post-mining technologies research

    Development and Implementation of Novel Bristle Tool for Surface Treatment of Metallic Components

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    Despite advances in paints and coatings technology, protective coatings are prone to eventual corrosion, degradation and/or failure. Consequently, a corrosive layer will develop that can undermine the performance and integrity of structural components. Therefore, both the corrosive layer and defunct coating must be periodically removed, and an acceptable level of surface cleanliness and texture must be obtained prior to the reapplication of new paint. Currently, an array of processes and equipment are used for efficiently cleaning and conditioning metallic surfaces, such as grit blasting, needle guns, and a variety of non-woven and coated abrasive tools. This research investigates the method termed the bristle blasting process. The process utilizes a specially designed rotary bristle tool, which is dynamically tuned to a power tool spindle that operates at approximately 2,500 rpm. The present research suggests that the repeated collision of hardened bristle tips with a corroded steel surface results in both the removal of a friable corrosive layer and simultaneous exposure of fresh subsurface material. Surfaces generated by the bristle blast process are shown to mimic the visual cleanliness and anchor profile that is characteristic of grit blasting processes. One particular application evaluated during this research was offshore pipeline refurbishment and pre-treatment of weld seams prior to the application of protective coatings. Comparative analysis was done with conventional methods of surface treatment on the basis of visual cleanliness, surface profile generation and coating adhesion strength. The results obtained suggest that this novel technology performs better than the existing conventional power tool methods and is on an equal par with grit blasting methods. Moreover, the bristle blasting process is eco-friendly and does not use or generate hazardous waste, thereby providing a green approach to corrosion removal and surface preparation of steel components

    Spray automated balancing of rotors: Methods and materials

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    The work described consists of two parts. In the first part, a survey is performed to assess the state of the art in rotor balancing technology as it applies to Army gas turbine engines and associated power transmission hardware. The second part evaluates thermal spray processes for balancing weight addition in an automated balancing procedure. The industry survey reveals that: (1) computerized balancing equipment is valuable to reduce errors, improve balance quality, and provide documentation; (2) slow-speed balancing is used exclusively, with no forseeable need for production high-speed balancing; (3) automated procedures are desired; and (4) thermal spray balancing is viewed with cautious optimism whereas laser balancing is viewed with concern for flight propulsion hardware. The FARE method (Fuel/Air Repetitive Explosion) was selected for experimental evaluation of bond strength and fatigue strength. Material combinations tested were tungsten carbide on stainless steel (17-4), Inconel 718 on Inconel 718, and Triballoy 800 on Inconel 718. Bond strengths were entirely adequate for use in balancing. Material combinations have been identified for use in hot and cold sections of an engine, with fatigue strengths equivalent to those for hand-ground materials

    Efficient modeling and control of crushing processes in minerals processing

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    Modeling and simulation is a tool to explore and increase the understanding of a phenomenon. This thesis focuses on developing models of crushers and equipment used in the mining industry. Specifically, the focus is on a branch of modeling called time dynamic modeling which is a model that gives an output as a function of time. The work is divided into three areas: physical modeling, control modeling, and circuit modeling. Physical modeling deals with how to develop high fidelity unit models of equipment, in this thesis, a model of a jaw crusher and of an HPGR are presented. These models are aimed to be predictive and should predict the process variables under a specific set of operating conditions. The models are developed with the process parameters that are used in the physical unit, in the case of the HPGR, roller speed, and hydraulic pressure. The parameters within the models are parameters with units and have real physical meaning; for example, a dimension of the machine. The topic of control modeling focuses on how to apply the knowledge from modeling in the control domain to improve operations. An example of setting up a model predictive controller and using it to control a crushing circuit simulation is demonstrated. Model predictive control is an optimal control strategy that can be used to drive the circuit towards a specific goal. As the demand is increased on the mining companies to perform better these types of controllers and operation improving actions are important. This thesis aims to target some of the challenges involved in improving plant operation and control. Within circuit modeling, a broader perspective is taken to study the operations of an entire circuit or plant. The study presented in this thesis focuses on how sensitive a plant is to variations and how the plant design itself will affect the plant\u27s ability to cope with variations. The approach has been to simulate faster and to use less complex models many times to determine limits and ranges. The method shows potential to understand a circuit better before it is built.The outcome of the research is a better understanding of how to model machinery, such as the HPGR and the jaw crusher. By developing high fidelity models, insights are gained on how to move between the different modeling domains. The knowledge is useful for studies of circuits, and how to set up optimal controllers. Especially controllers that require models of a specific type or models that have to be fast to simulate

    DESIGN AND FABRICATION OF COMBINED ELECTROMAGNETIC AND MAGNETIC DRUM-BELT CONVEYOR SEPARATOR

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    Mineral processing operations are faced with many challenges which include effective separation of unwanted materials generated through the extraction process from the bulk material. Magnetic device is a machine used for separating magnetic materials from non-magnetic materials by inducing the magnetic flux. Magnetic and electromagnetic separators are widely used as primary separation equipment. This work was centred on the design and construction of a laboratory-sized dual purpose magnetic and electromagnetic separator for separating the magnetic particles from the rest of the bulk mineral or ferrous materials from foundry sand in a single system. The main components of the equipment include: the hopper, conveyor belt rotating drums, pulley and belt, electromagnet. The approaches to achieving the result reported include the design conceptualization, design calculation, design drawing using the AutoCAD and Inventor software, fabrication and assembly of components. The evaluation showed that electromagnetic separation is more efficient than magnetic separation. The equipment was fabricated at an average cost of 224,000:00 naira
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