A fuzzy system for detection and classification of textile defects to ensure the quality of fabric production

The aim of this research focuses on construct a computerized system for textile defects detection. The system merges between image processing methods, statistical methods in addition to the Intelligent techniques via Neural Network and Fuzzy Logic. Gabor filters were used to identify edges and to highlight defective areas in fabric images, then to train the neural network on statistical and geometry features derived from fabric images to form the special neural network distinguish and classify defects into the fourteen categories, which are the most common defects in the textile factory.  The proposed work includes two phases. The first phase is to detect the defects in fabrics. The second phase is the classification phase of the defect. At the defect detection stage, a Discrete Cosine Transfer (DCT) converts the images to the frequency domain.  Image features then drawn and introduce them to the Elman Neural Network to detect the existence of defects. In the classification stage, the images are converted to the frequency domain by the Gabor filter and then the image features are extracted and inserted into the back propagation network to classify the fabric defects in those images. Fuzzy logic is then applied to neural network outputs and interference values are used in fuzzy logic to increase final discrimination. We evaluate a distinction rate of 91.4286% .After applying the fuzzy logic to neural network output; the discrimination rate was raised to 97.1428%.

An Extended Review on Fabric Defects and Its Detection Techniques

In Textile Industry, Quality of the Fabric is the main important factor. At the initial stage, it is very essential to identify and avoid the fabrics faults/defects and hence human perception consumes lot of time and cost to reveal the fabrics faults. Now-a-days Automated Inspection Systems are very useful to decrease the fault prediction time and gives best visualizing clarity- based on computer vision and image processing techniques. This paper made an extended review about the quality parameters in the fiber-to-fabric process, fabrics defects detection terminologies applied on major three clusters of fabric defects knitting, woven and sewing fabric defects. And this paper also explains about the statistical performance measures which are used to analyze the defect detection process. Also, comparison among the methods proposed in the field of fabric defect detection

Optimal morphological filter design for fabric defect detection

This paper investigates the problem of automated defect detection for textile fabrics and proposes a new optimal morphological filter design method for solving this problem. Gabor Wavelet Network (GWN) is adopted as a major technique to extract the texture features of textile fabrics. An optimal morphological filter can be constructed based on the texture features extracted. In view of this optimal filter, a new semi-supervised segmentation algorithm is then proposed. The performance of the scheme is evaluated by using a variety of homogeneous textile images with different types of common defects. The test results exhibit accurate defect detection with low false alarm, thus confirming the robustness and effectiveness of the proposed scheme. In addition, it can be shown that the algorithm proposed in this paper is suitable for on-line applications. Indeed, the proposed algorithm is a low cost PC based solution to the problem of defect detection for textile fabrics. © 2005 IEEE.published_or_final_versio

A VISION-BASED QUALITY INSPECTION SYSTEM FOR FABRIC DEFECT DETECTION AND CLASSIFICATION

Published ThesisQuality inspection of textile products is an important issue for fabric manufacturers. It is desirable to produce the highest quality goods in the shortest amount of time possible. Fabric faults or defects are responsible for nearly 85% of the defects found by the garment industry. Manufacturers recover only 45 to 65% of their profits from second or off-quality goods. There is a need for reliable automated woven fabric inspection methods in the textile industry. Numerous methods have been proposed for detecting defects in textile. The methods are generally grouped into three main categories according to the techniques they use for texture feature extraction, namely statistical approaches, spectral approaches and model-based approaches. In this thesis, we study one method from each category and propose their combinations in order to get improved fabric defect detection and classification accuracy. The three chosen methods are the grey level co-occurrence matrix (GLCM) from the statistical category, the wavelet transform from the spectral category and the Markov random field (MRF) from the model-based category. We identify the most effective texture features for each of those methods and for different fabric types in order to combine them. Using GLCM, we identify the optimal number of features, the optimal quantisation level of the original image and the optimal intersample distance to use. We identify the optimal GLCM features for different types of fabrics and for three different classifiers. Using the wavelet transform, we compare the defect detection and classification performance of features derived from the undecimated discrete wavelet and those derived from the dual-tree complex wavelet transform. We identify the best features for different types of fabrics. Using the Markov random field, we study the performance for fabric defect detection and classification of features derived from different models of Gaussian Markov random fields of order from 1 through 9. For each fabric type we identify the best model order. Finally, we propose three combination schemes of the best features identified from the three methods and study their fabric detection and classification performance. They lead generally to improved performance as compared to the individual methods, but two of them need further improvement

A Public Fabric Database for Defect Detection Methods and Results

[EN] The use of image processing for the detection and classification of defects has been a reality for some time in science and industry. New methods are continually being presented to improve every aspect of this process. However, these new approaches are applied to a small, private collection of images, which makes a real comparative study of these methods very difficult. The objective of this paper was to compile a public annotated benchmark, that is, an extensive set of images with and without defects, and make these public, to enable the direct comparison of detection and classification methods. Moreover, different methods are reviewed and one of these is applied to the set of images; the results of which are also presented in this paper.The authors thank for the financial support provided by IVACE (Institut Valencia de Competitivitat Empresarial, Spain) and FEDER (Fondo Europeo de Desarrollo Regional, Europe), throughout the projects: AUTOVIMOTION and INTELITEX.Silvestre-Blanes, J.; Albero Albero, T.; Miralles, I.; Pérez-Llorens, R.; Moreno, J. (2019). A Public Fabric Database for Defect Detection Methods and Results. AUTEX Research Journal. 19(4):363-374. https://doi.org/10.2478/aut-2019-0035S36337419