Applications of recurrent neural networks in batch reactors. Part II: Nonlinear inverse and predictive control of the heat transfer fluid temperature

Although nonlinear inverse and predictive control techniques based on artificial neural networks have been extensively applied to nonlinear systems, their use in real time applications is generally limited. In this paper neural inverse and predictive control systems have been applied to the real-time control of the heat transfer fluid temperature in a pilot chemical reactor. The training of the inverse control system is carried out using both generalised and specialised learning. This allows the preparation of weights of the controller acting in real-time and appropriate performances of inverse neural controller can be achieved. The predictive control system makes use of a neural network to calculate the control action. Thus, the problems related to the high computational effort involved in nonlinear model-predictive control systems are reduced. The performance of the neural controllers is compared against the self-tuning PID controller currently installed in the plant. The results show that neural-based controllers improve the performance of the real plant.Publicad

Modelling of methanol synthesis in a network of forced unsteady-state ring reactors by artificial neural networks for control purposes

A numerical model based on artificial neural networks (ANN) was developed to simulate the dynamic behaviour of a three reactors network (or ring reactor), with periodic change of the feed position, when low-pressure methanol synthesis is carried out. A multilayer, feedforward, fully connected ANN was designed and the history stack adaptation algorithm was implemented and tested with quite good results both in terms of model identification and learning rates. The influence of the ANN parameters was addressed, leading to simple guidelines for the selection of their values. A detailed model was used to generate the patterns adopted for the learning and testing phases. The simplified model was finalised to develop a model predictive control scheme in order to maximise methanol yield and to fulfil process constraints

Constrained Nonlinear Model Predictive Control of an MMA Polymerization Process via Evolutionary Optimization

In this work, a nonlinear model predictive controller is developed for a batch polymerization process. The physical model of the process is parameterized along a desired trajectory resulting in a trajectory linearized piecewise model (a multiple linear model bank) and the parameters are identified for an experimental polymerization reactor. Then, a multiple model adaptive predictive controller is designed for thermal trajectory tracking of the MMA polymerization. The input control signal to the process is constrained by the maximum thermal power provided by the heaters. The constrained optimization in the model predictive controller is solved via genetic algorithms to minimize a DMC cost function in each sampling interval.Comment: 12 pages, 9 figures, 28 reference

Economic MPC of Nonlinear Processes via Recurrent Neural Networks Using Structural Process Knowledge

This work discusses three methods that incorporate a priori process knowledge into recurrent neural network (RNN) modeling of nonlinear processes to get increased prediction accuracy and provide information on how the neural network models are structured. The first method proposes a hybrid model that integrates first-principles models and RNN models together. The second method proposes a partially-connected RNN model which its structure is based on a priori structural process knowledge. The third method proposes a weight-constrained RNN model that integrates weight constraints into the training of the RNN model. The proposed RNN models are used in an economic model predictive control system and then applied to a chemical process example to validate the improved approximation performance compared to a fully-connected RNN model that is treated as a black box model

Applications of recurrent neural networks in batch reactors. Part I: NARMA modelling of the dynamic behaviour of the heat transfer fluid

This paper is focused on the development of nonlinear models, using artificial neural networks, able to provide appropriate predictions when acting as process simulators. The dynamic behaviour of the heat transfer fluid temperature in a jacketed chemical reactor has been selected as a case study. Different structures of NARMA (Non-linear ARMA) models have been studied. The experimental results have allowed to carry out a comparison between the different neural approaches and a first-principles model. The best neural results are obtained using a parallel model structure based on a recurrent neural network architecture, which guarantees better dynamic approximations than currently employed neural models. The results suggest that parallel models built up with recurrent networks can be seen as an alternative to phenomenological models for simulating the dynamic behaviour of the heating/cooling circuits which change from batch installation to installation.Publicad