Ground Robotic Hand Applications for the Space Program study (GRASP)

This document reports on a NASA-STDP effort to address research interests of the NASA Kennedy Space Center (KSC) through a study entitled, Ground Robotic-Hand Applications for the Space Program (GRASP). The primary objective of the GRASP study was to identify beneficial applications of specialized end-effectors and robotic hand devices for automating any ground operations which are performed at the Kennedy Space Center. Thus, operations for expendable vehicles, the Space Shuttle and its components, and all payloads were included in the study. Typical benefits of automating operations, or augmenting human operators performing physical tasks, include: reduced costs; enhanced safety and reliability; and reduced processing turnaround time

Enhanced cell controller for aerospace manufacturing

Aerospace manufacturing industry is unique in that production typically focuses on high variety and quality but extremely low volume. Manufacturing processes are also sometimes unique and not repeatable and, hence, costly. Production is getting more expensive with the introduction of industrial robots and their cells. This paper describes the development of the Flexa Cell Coordinator (FCC), a system that is providing a solution to manage resources at assembly cell level. It can control, organise and coordinate between the resources and is capable of controlling remote cells and resources because of its distributed nature. It also gives insight of a system to the higher management via its rich reporting facility and connectivity with company systems e.g., Enterprise Resource Planner (ERP). It is able to control various kinds of cells and resources (network based) which are not limited to robots and machines. It is extendable and capable of adding multiple numbers of cells inside the system. It also provides the facility of scheduling the task to avoid the deadlocking in the process. In FCC resources (e.g., tracker) can also be shared between cells

Event-driven industrial robot control architecture for the Adept V+ platform

Modern industrial robotic systems are highly interconnected. They operate in a distributed environment and communicate with sensors, computer vision systems, mechatronic devices, and computational components. On the fundamental level, communication and coordination between all parties in such distributed system are characterized by discrete event behavior. The latter is largely attributed to the specifics of communication over the network, which, in terms, facilitates asynchronous programming and explicit event handling. In addition, on the conceptual level, events are an important building block for realizing reactivity and coordination. Eventdriven architecture has manifested its effectiveness for building loosely-coupled systems based on publish-subscribe middleware, either general-purpose or robotic-oriented. Despite all the advances in middleware, industrial robots remain difficult to program in context of distributed systems, to a large extent due to the limitation of the native robot platforms. This paper proposes an architecture for flexible event-based control of industrial robots based on the Adept V+ platform. The architecture is based on the robot controller providing a TCP/IP server and a collection of robot skills, and a high-level control module deployed to a dedicated computing device. The control module possesses bidirectional communication with the robot controller and publish/subscribe messaging with external systems. It is programmed in asynchronous style using pyadept, a Python library based on Python coroutines, AsyncIO event loop and ZeroMQ middleware. The proposed solution facilitates integration of Adept robots into distributed environments and building more flexible robotic solutions with eventbased logic

Flexible Composition of Robot Logic with Computer Vision Services

Vision-based robotics is an ever-growing field within industrial automation. Demands for greater flexibility and higher quality motivate manufacturing companies to adopt these technologies for such tasks as material handling, assembly, and inspection. In addition to the direct use in the manufacturing setting, robots combined with vision systems serve as highly flexible means for realization of prototyping test-beds in the R&D context.Traditionally, the problem areas of robotics and computer vision are attacked separately. An exception is the study of vision-based servo control, the focus of which constitutes control-theoretic aspects of vision-based robot guidance under assumption that robot joints can be controlled directly. The missing part is a systemic approach to implementing robotic application with vision sensing given industrial robots constrained by their programming interface. This thesis targets the development process of vision-based robotic systems in an event-driven environment. It focuses on design and composition of three functional components: (1) robot control function, (2) image acquisition function, and (3) image processing function. The thesis approaches its goal by a combination of laboratory results, a case study of an industrial company (Kongsberg Automotive AS), and formalization of computational abstractions and architectural solutions. The image processing function is tackled with the application of reactive pipelines. The proposed system development method allows for smooth transition from early-stage vision algorithm prototyping to the integration phase. The image acquisition function in this thesis is exposed in a service-oriented manner with the help of a flexible set of concurrent computational primitives. To realize control of industrial robots, a distributed architecture is devised, which supports composability of communication-heavy robot logic, as well as flexible coupling of the robot control node with vision services

The social construction of human-robot co-work by means of prototype work settings

Whether we look at Europe, the USA or Japan, in many areas in the world new possibilities of employing robotic systems in work settings essentially rely on direct collaborative interaction be-tween human workers and collaborative robots leading to new distributions of agency between them and making available robotic operations as resources for performing different forms of work, work which otherwise would remain out of reach for robotic automation for the time being. In this paper we introduce our concepts of studying the social construction of these collaborative work settings and the distribution of agency, accordingly. Referring to the basic idea of actor-network theory that technology in use should be analysed in a symmetrical manner, treating all the human and nonhuman entities involved as actors, our concept of distributed agency goes beyond actor-network theory in that it introduces the notion of gradualised action, which allows distinguishing between different levels of distributed agency. Therefore, we can precisely describe, in which way and to what extent activities and actor positions are delegated to robot co-workers or remain with its human counterpart. For analysing how the distribution of agency between human and robot co-workers is socially constructed in different stages, first in laboratory settings and then in increas-ingly realistic real-world settings, we interpret the spectrum of manifestations of human-robot col-laboration as prototypically realised scenarios at different stages of elaboration. In doing so we introduce the current state of collaborative robots in the areas of industrial production and care work as they represent contrastive cases: In industrial production collaborative robots are the next step in a long-standing history of robotic automation whereas in care work the new robots are also the first robots to be employed there. We believe that in both fields a perspective on collaborative work between humans and robots as a socio-technical constellation is helpful in order to be able to identify new distributions of work tasks

an application of collaborative robots in a food production facility

Abstract Despite the food industry being a leading sector of the European economy, the level of penetration of automation is still low. The main reasons lie on the small margin of food items which does not encourage technological investments, the extremely spread vendors market i.e. mostly small and medium enterprises, and the high level of flexibility and care required to handle food products along production, packaging, and storage operations. Nevertheless, the advent of collaborative, small and flexible robots provides great opportunities for the design and development of new effective processes integrating the human flexibility with the efficiency of automation. This paper explores the impact of adopting collaborative robots in the food catering industry, by illustrating a case study developed for the end-of-line of a catering production system. A generalizable methodology is proposed to support the study of the technical and economic feasibility of the implementation of such technology. This methodology is intended to support managers of the food industry to analyse the constraints that limit the automation of a process and to measure the expected performance of the system in terms of throughput, ergonomics and economic benefits resulting from the adoption of collaborative robots

An overview of artificial intelligence and robotics. Volume 2: Robotics

This report provides an overview of the rapidly changing field of robotics. The report incorporates definitions of the various types of robots, a summary of the basic concepts, utilized in each of the many technical areas, review of the state of the art and statistics of robot manufacture and usage. Particular attention is paid to the status of robot development, the organizations involved, their activities, and their funding

The simulation of automated leading edge assembly

Aircraft manufacturers are experiencing a fierce competition worldwide. Improving productivity, increasing throughput and reducing costs are influencing aircraft manufacturer’s future development. In order to improve competitiveness and provide sufficient and high quality products, it should reduce operations of aircraft assembly,majority of which are still in manual process, which limit production output. In contrast, these processes can be automated to replace manual operations. Much more attention should be placed on automated application. This project aims to propose a methodology to develop the automated assembly based on robotics and use this methodology to develop a new concept of Automated Leading Edge Assembly. The research selects an automated assembly process for further evaluation and brackets assembled on the front spar of Leading Edge are chosen to be automated assembly with robot assistant. The software DELMIA is used to develop and simulate the automated assembly process of brackets based on 3-D virtual aircraft Leading Edge models. The research development is mainly divided into three phases which are: (1) The state of art on Manual Leading Edge Assembly; (2) Automated Leading Edge Assembly framework development; (3) Automated Leading Edge Assembly framework evaluation including automated assembly process simulation based on DELMIA robotics workbench and automated assembly cost estimation. The research has proposed a methodology to develop the automated assembly based on robotics, proposed a new concept of Automated Leading Edge Assembly: using robots to replace workers to finish the assembly applications in the Leading Edge, and proposed a new automated bracket assembly process with laser ablation, adhesive bonding, drilling, riveting, and robot application. These applications can attract more and more engineers’ attention and provide preliminary knowledge for further study and detail research in the future