Multibattery charger system based on a three-level dual-active-bridge power converter

© 2021 IEEE. Personal use of this material is permitted. Permission from IEEE must be obtained for all other uses, in any current or future media, including reprinting/republishing this material for advertising or promotional purposes,creating new collective works, for resale or redistribution to servers or lists, or reuse of any copyrighted component of this work in other works.A charger for two batteries connected in series is presented in this work. From the three-phase grid, the batteries are charged through a three-level neutral-point-clamped ac-dc converter in cascade with a three-level dual active bridge converter. The system provides galvanic isolation and allows bidirectional power flow. A simple control strategy to charge the batteries is presented, based on the regulation of the commonand differential-mode components of the batteries’ charging currents. With this control approach, each battery bank can be charged independently, allowing it to reach full battery bank capacity, even under different battery initial state-of-charge values or different battery nominal capacities. Moreover, the proposed control system also regulates the total dc-link voltage and the dc-link voltage balance in both dc-links of the system. The simulation results verify the feasibility of the proposed implementation and control system approach.This work was supported by the Ministerio de Economía, Competitividad, Spain, under Grant DPI2017-89153-P (AEI/FEDER, UE).Peer ReviewedPostprint (published version

A survey on capacitor voltage control in neutral-point-clamped multilevel converters

Neutral-point-clamped multilevel converters are currently a suitable solution for a wide range of applications. It is well known that the capacitor voltage balance is a major issue for this topology. In this paper, a brief summary of the basic topologies, modulations, and features of neutral-point-clamped multilevel converters is presented, prior to a detailed description and analysis of the capacitor voltage balance behavior. Then, the most relevant methods to manage the capacitor voltage balance are presented and discussed, including operation in the overmodulation region, at low frequency-modulation indexes, with different numbers of AC phases, and with different numbers of levels. Both open- and closed-loop methods are discussed. Some methods based on adding external circuitry are also presented and analyzed. Although the focus of the paper is mainly DC–AC conversion, the techniques for capacitor voltage balance in DC–DC conversion are discussed as well. Finally, the paper concludes with some application examples benefiting from the presented techniques.Peer ReviewedPostprint (published version

Electric vehicle powertrains with modular battery banks tied to multilevel NPC inverters

Nowadays, the internal combustion engine in vehicles is being replaced by electric motors, giving way to the electric vehicle, which results in reduced environmental impact, higher efficiency and lower emission of greenhouse gases. The powertrain of an electric vehicle is its most prominent subsystem, with the batteries and traction inverter being key components. Thus, due to their relevance, advances in the design of both components are of paramount importance. In this paper, the potential benefits achieved through a powertrain design approach based on combining a modular battery bank with multilevel NPC traction inverter topologies were analyzed, in comparison to a conventional two-level powertrain design. Several aspects were analyzed: modularity, complexity, battery-pack state-of-charge balancing, inverter loss, motor ac voltage harmonic distortion, motor common-mode voltage and reliability. Particularly, from the comparison study developed under the selected design scenario, the proposed design approach, based on modular battery packs and multilevel technology, shows a potential reduction of up to 55% in inverter losses, up to 65% in motor ac-voltage total harmonic distortion, and up to 75% in rms common-mode voltage.Peer ReviewedPostprint (published version

Multibattery-fed neutral-point-clamped DC-AC converter with SoC balancing control to maximize capacity utilization

This paper studies a multilevel multiphase dc-ac conversion system configured by a neutral-point-clamped converter fed by multiple battery packs connected in series. A virtual-vector modulation is selected and a state-of-charge (SoC) balancing control is designed to be able to employ the full battery bank capacity, even under different battery initial SoC values or different battery nominal capacities. The SoC balancing among battery packs is accomplished through the multilevel converter operation in a lossless manner, by simply distributing the dc-to-ac power flow among the batteries according to their SoC. A simple average system model is also presented, which allows performing very fast system simulations over long periods of time and serves as a convenient tool to tune the compensator parameters. The satisfactory performance of the proposed system configuration and control, which can be applied with any number of levels and phases, has been verified through simulations and experiments in a four-level three-phase dc-ac converter fed by three lithium-ion battery packs. The results prove the feasibility and advantages of the proposed system configuration, which can be used to implement conversion systems with different specifications combining several instances of a standard battery pack and a standard power semiconductor devicePeer ReviewedPostprint (updated version