Active Charge Equalizer of Li-Ion Battery Cells Using Double Energy Carriers

In this work, a new active balancing circuit is proposed. This circuit consists of a cell-access network and an energy-transfer network. The cell-access network requires 2n + 6 switches, where n is the number of cells, and creates an energy-transfer path between unbalanced cells and the energy-transfer network. The energy-transfer network has double energy carriers and simultaneously implements cell-to-pack and pack-to-cell balancing operations without overlapping. As a result, a high power rate and fast balancing operation can be achieved by using two energy carriers in a single balancing circuit. The prototype of a proposed balancing circuit was built for six cells and then tested under various conditions; all cells in the state of charge (SOC) region of 70% to 80% were equalized after 93 min, and one charging/discharging period in the SOC region of 10% to 90% was increased by 8.58% compared to the non-balancing operation. These results show that the proposed circuit is a good way to balance charges among batteries in a battery pack.11Ysciescopu

A single transformer for active cell equalization method of lithium-ion batteries with two times fewer secondaries than cells

In this paper, the concept of active cell-balancing technique, by using a multiple-outputs double-forward converter for lithium-ion (Li-ion) batteries, is investigated. It controls two times more cells than secondaries, and it equalizes eight cells in a series. In this method, four secondaries can reasonably be wound with the same back electromotive force (EMF). This means a low pin count on the transformer and a low bill of materials (BOM). The bridge uses four N-channel MOSFETs as switches, which means two times fewer transistors than cells, resulting in fewer switching losses. This scheme is applied for controlling the minimum voltage among the cells of the lithium-ion battery. It uses a multi-winding transformer based on a forward double converter structure. Conventional schemes using a multi-winding transformer for electric vehicles (EVs) require an equal number of secondaries per cell. This scheme requires one secondary for two adjacent cells, thus the number of secondaries is reduced by a factor of two. Also, the redistribution of charge from a high cell to a low cell does not require many switching components and little intelligence to determine low cell voltage detection. The basic principle of this method is to use the overall battery pack voltage as a reference to supply individual cells, using a forward converter containing a transformer with a well-chosen winding ratio. The experimental and simulation results are performed to verify the feasibility of the proposed system

An efficient equalizing method for lithium-ion batteries based on coupled inductor balancing

This article developed a coupled inductor balancing method to overcome cell voltage variation among cells in series, for Lithium Ion (Li-ion) batteries in Electrical Vehicles (EV). For an "eight cells in series" example, the developed balance circuit has four inductors, one magnetic circuit with one winding per two cells, and one control switch per cell, as compared to the traditional inductor-based equalizer that needs N-1 inductors and magnetic circuits for N number of cells and more switches. Therefore, ultimately, a more efficient, cost-effective circuit and low bill of materials (BOM) will be built up. All switches are logic-level N-Channel metal-oxide-semiconductor field-effect transistors (MOSFETs) and they are controlled by a pair of complementary signals in a synchronous trigger pattern. In the proposed topology, less components and fast equalization are achieved compared to the conventional battery management system (BMS) technique for electrical vehicles based on the inductor balancing method. This scheme is suitable for fast equalization due to the inductor-based balancing method. The inductors are made with a well-chosen winding ratio and all are coupled with one magnetic core with an air gap. Theoretical derivation of the proposed circuit was well-presented, and numerical simulation relevant to the electrochemical storage devices was conducted to show the validity of the proposed balance circuit. A complete balance circuit was built to verify that the proposed circuit could resolve imbalance problems which existed inside battery module

Design of the battery management system of LiFePO4 batteries for electric off-road vehicles

This paper describes the design of a modular battery management system for electric off-road vehicles, where lithiumion batteries are expected to be widely used. A massive electrification of off-road vehicles can be enabled by the availability of a standard battery module, provided with an effective management unit. The design and some preliminary experimental results of the module management unit are discussed in this paper. The unit contains a high current active equalizer that enables the dynamic charge equalization among cells and maximizes the usable capacity of the battery