Models and matheuristics for the unrelated parallel machine scheduling problem with additional resources

[EN] In this paper we analyze a parallel machine scheduling problem in which the processing of jobs on the machines requires a number of units of a scarce resource. This number depends both on the job and on the machine. The availability of resources is limited and fixed throughout the production horizon. The ob- jective considered is the minimization of the makespan. We model this problem by means of two integer linear programming problems. One of them is based on a model previously proposed in the literature. The other one, which is based on the resemblance to strip packing problems, is an original contribution of this paper. As the models presented are incapable of solving medium-sized instances to optimality, we propose three matheuristic strategies for each of these two models. The algorithms proposed are tested over an extensive computational experience. Results show that the matheuristic strategies significantly outperform the mathematical models.The authors are supported by the Spanish Ministry of Economy and Competitiveness, under project "SCHEYARD - Optimization of Scheduling Problems in Container Yards" (No. DPI2015-65895-R), partially financed with FEDER funds. Thanks are due to our colleagues Eva Vallada and Ful Villa, for their useful suggestions. Special thanks are due to three anonymous referees which have significantly contributed to the improvement of the manuscript. Apart from accompanying on-line materials, interested readers can download more contents from http://soa.iti.es/problem-instances, like the instances used, software for generating instances and all the binaries of the algorithms tested in this paper. We also provide complete solutions, full tables of results and the statistics software files to replicate all results and plots. Additional explanations are also provided in "how-to" text files.Perea Rojas Marcos, F.; Fanjul Peyró, L.; Ruiz García, R. (2017). Models and matheuristics for the unrelated parallel machine scheduling problem with additional resources. European Journal of Operational Research. 260(2):482-493. https://doi.org/10.1016/j.ejor.2017.01.002S482493260

Total Tardiness Minimization in a Single-Machine with Periodical Resource Constraints

In this paper we introduce a variant of the single machine considering resource restriction per period. The objective function to be minimized is the total tardiness.  We proposed an integer linear programming modeling based on a bin packing formulation. In view of the NP-hardness of the introduced variant, heuristic algorithms are required to find high-quality solutions within an admissible computation times. In this sense, we present a new hybrid matheuristic called Relax-and-Fix with Variable Fixing Search (RFVFS).  This innovative solution approach combines the relax-and-fix algorithm and a strategy for the fixation of decision variables based on the concept of the variable neighborhood search metaheuristic. As statistical indicators to evaluate the solution procedures under comparison, we employ the Average Relative Deviation Index (ARDI) and the Success Rate (SR). We performed extensive computational experimentation with a testbed composed by 450 proposed test problems. Considering the results for the number of jobs, the RFVFS returned ARDI and SR values of 35.6% and 41.3%, respectively. Our proposal outperformed the best solution approach available for a closely-related problem with statistical significance

Heuristic algorithms for the unrelated parallel machine scheduling problem with one scarce additional resource

[EN] In this paper, we study the unrelated parallel machine scheduling problem with one scarce additional resource to minimise the maximum completion time of the jobs or makespan. Several heuristics are proposed following two strategies: the first one is based on the consideration of the resource constraint during the whole solution construction process. The second one starts from several assignment rules without considering the resource constraint, and repairs the non feasible assignments in order to obtain a feasible solution. Several computation experiments are carried out over an extensive benchmark. A comparative evaluation against previously proposed mathematical models and matheuristics (combination of mathematical models and heuristics) is carried out. From the results, we can conclude that our methods outperform the existing ones, and the second strategy performs better, especially for large instances. (C) 2017 Elsevier Ltd. All rights reserved.The authors are supported by the Spanish Ministry of Economy and Competitiveness, under the projects "SCHEYARD - Optimization of Scheduling Problems in Container Yards" (No. DPI2015-65895-R) and "OPTEMAC - Optimizacion de Procesos en Terminales Maritimas de Contenedores" (No. DPI2014-53665-P), all of them partially financed with FEDER funds. The authors are also partially supported by the EU Horizon 2020 research and innovation programme under grant agreement no. 731932 "Transforming Transport: Big Data Value in Mobility and Logistics". Interested readers can download contents from http://soa.iti.es, like the instances used and a software for generating further instances. Source codes are available upon justified request from the authors.Villa Juliá, MF.; Vallada Regalado, E.; Fanjul Peyró, L. (2018). Heuristic algorithms for the unrelated parallel machine scheduling problem with one scarce additional resource. Expert Systems with Applications. 93:28-38. https://doi.org/10.1016/j.eswa.2017.09.054S28389

Order Scheduling with Tardiness Objective: Improved Approximate Solutions

The problem addressed in this paper belongs to the topic of order scheduling, in which customer orders --composed of different individual jobs-- are scheduled so the objective sought refers to the completion times of the complete orders. Despite the practical and theoretical relevance of this problem, the literature on order scheduling is not very abundant as compared to job scheduling. However, there are several contributions with the objectives of minimising the weighted sum of completion times of the orders, the number of late orders, or the total tardiness of the orders. In this paper, we focus in the last objective, which is known to be NP-hard and for which some constructive heuristics have been proposed. We intend to improve this state-of-the-art regarding approximate solutions by proposing two different methods: Whenever extremely fast (negligible time) solutions are required, we propose a new constructive heuristic that incorporates a look-ahead mechanism to estimate the objective function at the time that the solution is being built. For the scenarios where longer decision intervals are allowed, we propose a novel matheuristic strategy to provide extremely good solutions. The extensive computational experience carried out shows that the two proposals are the most efficient for the indicated scenarios

A simple and effective algorithm for the maximum happy vertices problem

In a recent paper, a solution approach to the Maximum Happy Vertices Problem has been proposed. The approach is based on a constructive heuristic improved by a matheuristic local search phase. We propose a new procedure able to outperform the previous solution algorithm both in terms of solution quality and computational time. Our approach is based on simple ingredients implying as starting solution gen- erator an approximation algorithm and as an improving phase a new matheuristic local search. The procedure is then extended to a multi-start configuration, able to further improve the solution quality at the cost of an acceptable increase in compu- tational time

Models and Algorithms for the Optimisation of Replenishment, Production and Distribution Plans in Industrial Enterprises

Tesis por compendio[ES] La optimización en las empresas manufactureras es especialmente importante, debido a las grandes inversiones que realizan, ya que a veces estas inversiones no obtienen el rendimiento esperado porque los márgenes de beneficio de los productos son muy ajustados. Por ello, las empresas tratan de maximizar el uso de los recursos productivos y financieros minimizando el tiempo perdido y, al mismo tiempo, mejorando los flujos de los procesos y satisfaciendo las necesidades del mercado. El proceso de planificación es una actividad crítica para las empresas. Esta tarea implica grandes retos debido a los cambios del mercado, las alteraciones en los procesos de producción dentro de la empresa y en la cadena de suministro, y los cambios en la legislación, entre otros. La planificación del aprovisionamiento, la producción y la distribución desempeña un papel fundamental en el rendimiento de las empresas manufactureras, ya que una planificación ineficaz de los proveedores, los procesos de producción y los sistemas de distribución contribuye a aumentar los costes de los productos, a alargar los plazos de entrega y a reducir los beneficios. La planificación eficaz es un proceso complejo que abarca una amplia gama de actividades para garantizar que los equipos, los materiales y los recursos humanos estén disponibles en el momento y el lugar adecuados. Motivados por la complejidad de la planificación en las empresas manufactureras, esta tesis estudia y desarrolla herramientas cuantitativas para ayudar a los planificadores en los procesos de la planificación del aprovisionamiento, producción y distribución. Desde esta perspectiva, se proponen modelos realistas y métodos eficientes para apoyar la toma de decisiones en las empresas industriales, principalmente en las pequeñas y medianas empresas (PYMES). Las aportaciones de esta tesis suponen un avance científico basado en una exhaustiva revisión bibliográfica sobre la planificación del aprovisionamiento, la producción y la distribución que ayuda a comprender los principales modelos y algoritmos utilizados para resolver estos planes, y pone en relieve las tendencias y las futuras direcciones de investigación. También proporciona un marco holístico para caracterizar los modelos y algoritmos centrándose en la planificación de la producción, la programación y la secuenciación. Esta tesis también propone una herramienta de apoyo a la decisión para seleccionar un algoritmo o método de solución para resolver problemas concretos de la planificación del aprovisionamiento, producción y distribución en función de su complejidad, lo que permite a los planificadores no duplicar esfuerzos de modelización o programación de técnicas de solución. Por último, se desarrollan nuevos modelos matemáticos y enfoques de solución de última generación, como los algoritmos matheurísticos, que combinan la programación matemática y las técnicas metaheurísticas. Los nuevos modelos y algoritmos comprenden mejoras en términos de rendimiento computacional, e incluyen características realistas de los problemas del mundo real a los que se enfrentan las empresas de fabricación. Los modelos matemáticos han sido validados con un caso de una importante empresa del sector de la automoción en España, lo que ha permitido evaluar la relevancia práctica de estos novedosos modelos utilizando instancias de gran tamaño, similares a las existentes en la empresa objeto de estudio. Además, los algoritmos matheurísticos han sido probados utilizando herramientas libres y de código abierto. Esto también contribuye a la práctica de la investigación operativa, y proporciona una visión de cómo desplegar estos métodos de solución y el tiempo de cálculo y rendimiento de la brecha que se puede obtener mediante el uso de software libre o de código abierto.[CA] L'optimització a les empreses manufactureres és especialment important, a causa de les grans inversions que realitzen, ja que de vegades aquestes inversions no obtenen el rendiment esperat perquè els marges de benefici dels productes són molt ajustats. Per això, les empreses intenten maximitzar l'ús dels recursos productius i financers minimitzant el temps perdut i, alhora, millorant els fluxos dels processos i satisfent les necessitats del mercat. El procés de planificació és una activitat crítica per a les empreses. Aquesta tasca implica grans reptes a causa dels canvis del mercat, les alteracions en els processos de producció dins de l'empresa i la cadena de subministrament, i els canvis en la legislació, entre altres. La planificació de l'aprovisionament, la producció i la distribució té un paper fonamental en el rendiment de les empreses manufactureres, ja que una planificació ineficaç dels proveïdors, els processos de producció i els sistemes de distribució contribueix a augmentar els costos dels productes, allargar els terminis de lliurament i reduir els beneficis. La planificació eficaç és un procés complex que abasta una àmplia gamma d'activitats per garantir que els equips, els materials i els recursos humans estiguen disponibles al moment i al lloc adequats. Motivats per la complexitat de la planificació a les empreses manufactureres, aquesta tesi estudia i desenvolupa eines quantitatives per ajudar als planificadors en els processos de la planificació de l'aprovisionament, producció i distribució. Des d'aquesta perspectiva, es proposen models realistes i mètodes eficients per donar suport a la presa de decisions a les empreses industrials, principalment a les petites i mitjanes empreses (PIMES). Les aportacions d'aquesta tesi suposen un avenç científic basat en una exhaustiva revisió bibliogràfica sobre la planificació de l'aprovisionament, la producció i la distribució que ajuda a comprendre els principals models i algorismes utilitzats per resoldre aquests plans, i posa de relleu les tendències i les futures direccions de recerca. També proporciona un marc holístic per caracteritzar els models i algorismes centrant-se en la planificació de la producció, la programació i la seqüenciació. Aquesta tesi també proposa una eina de suport a la decisió per seleccionar un algorisme o mètode de solució per resoldre problemes concrets de la planificació de l'aprovisionament, producció i distribució en funció de la seua complexitat, cosa que permet als planificadors no duplicar esforços de modelització o programació de tècniques de solució. Finalment, es desenvolupen nous models matemàtics i enfocaments de solució d'última generació, com ara els algoritmes matheurístics, que combinen la programació matemàtica i les tècniques metaheurístiques. Els nous models i algoritmes comprenen millores en termes de rendiment computacional, i inclouen característiques realistes dels problemes del món real a què s'enfronten les empreses de fabricació. Els models matemàtics han estat validats amb un cas d'una important empresa del sector de l'automoció a Espanya, cosa que ha permés avaluar la rellevància pràctica d'aquests nous models utilitzant instàncies grans, similars a les existents a l'empresa objecte d'estudi. A més, els algorismes matheurístics han estat provats utilitzant eines lliures i de codi obert. Això també contribueix a la pràctica de la investigació operativa, i proporciona una visió de com desplegar aquests mètodes de solució i el temps de càlcul i rendiment de la bretxa que es pot obtindre mitjançant l'ús de programari lliure o de codi obert.[EN] Optimisation in manufacturing companies is especially important, due to the large investments they make, as sometimes these investments do not obtain the expected return because the profit margins of products are very tight. Therefore, companies seek to maximise the use of productive and financial resources by minimising lost time and, at the same time, improving process flows while meeting market needs. The planning process is a critical activity for companies. This task involves great challenges due to market changes, alterations in production processes within the company and in the supply chain, and changes in legislation, among others. Planning of replenishment, production and distribution plays a critical role in the performance of manufacturing companies because ineffective planning of suppliers, production processes and distribution systems contributes to higher product costs, longer lead times and less profits. Effective planning is a complex process that encompasses a wide range of activities to ensure that equipment, materials and human resources are available in the right time and the right place. Motivated by the complexity of planning in manufacturing companies, this thesis studies and develops quantitative tools to help planners in the replenishment, production and delivery planning processes. From this perspective, realistic models and efficient methods are proposed to support decision making in industrial companies, mainly in small- and medium-sized enterprises (SMEs). The contributions of this thesis represent a scientific breakthrough based on a comprehensive literature review about replenishment, production and distribution planning that helps to understand the main models and algorithms used to solve these plans, and highlights trends and future research directions. It also provides a holistic framework to characterise models and algorithms by focusing on production planning, scheduling and sequencing. This thesis also proposes a decision support tool for selecting an algorithm or solution method to solve concrete replenishment, production and distribution planning problems according to their complexity, which allows planners to not duplicate efforts modelling or programming solution techniques. Finally, new state-of-the-art mathematical models and solution approaches are developed, such as matheuristic algorithms, which combine mathematical programming and metaheuristic techniques. The new models and algorithms comprise improvements in computational performance terms, and include realistic features of real-world problems faced by manufacturing companies. The mathematical models have been validated with a case of an important company in the automotive sector in Spain, which allowed to evaluate the practical relevance of these novel models using large instances, similarly to those existing in the company under study. In addition, the matheuristic algorithms have been tested using free and open-source tools. This also helps to contribute to the practice of operations research, and provides insight into how to deploy these solution methods and the computational time and gap performance that can be obtained by using free or open-source software.This work would not have been possible without the following funding sources: Conselleria de Educación, Investigación, Cultura y Deporte, Generalitat Valenciana for hiring predoctoral research staff with Grant (ACIF/2018/170) and the European Social Fund with the Grant Operational Programme of FSE 2014-2020. Conselleria de Educación, Investigación, Cultura y Deporte, Generalitat Valenciana for predoctoral contract students to stay in research centers outside the research centers outside the Valencian Community (BEFPI/2021/040) and the European Social Fund.Guzmán Ortiz, BE. (2022). Models and Algorithms for the Optimisation of Replenishment, Production and Distribution Plans in Industrial Enterprises [Tesis doctoral]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/187461Compendi

Internet of Things in urban waste collection

Nowadays, the waste collection management has an important role in urban areas. This paper faces this issue and proposes the application of a metaheuristic for the optimization of a weekly schedule and routing of the waste collection activities in an urban area. Differently to several contributions in literature, fixed periodic routes are not imposed. The results significantly improve the performance of the company involved, both in terms of resources used and costs saving

A statistical comparison of metaheuristics for unrelated parallel machine scheduling problems with setup times

Manufacturing scheduling aims to optimize one or more performance measures by allocating a set of resources to a set of jobs or tasks over a given period of time. It is an area that considers a very important decision-making process for manufacturing and production systems. In this paper, the unrelated parallel machine scheduling problem with machine-dependent and job-sequence-dependent setup times is addressed. This problem involves the scheduling of tasks on unrelated machines with setup times in order to minimize the makespan. The genetic algorithm is used to solve small and large instances of this problem when processing and setup times are balanced (Balanced problems), when processing times are dominant (Dominant P problems), and when setup times are dominant (Dominant S problems). For small instances, most of the values achieved the optimal makespan value, and, when compared to the metaheuristic ant colony optimization (ACOII) algorithm referred to in the literature, it was found that there were no significant differences between the two methods. However, in terms of large instances, there were significant differences between the optimal makespan obtained by the two methods, revealing overall better performance by the genetic algorithm for Dominant S and Dominant P problems.FCT—Fundação para a Ciência e Tecnologia through the R&D Units Project Scope UIDB/00319/2020 and EXPL/EME-SIS/1224/2021 and PhD grant UI/BD/150936/2021

Flowshop with additional resources during setups: Mathematical models and a GRASP algorithm

[EN] Machine scheduling problems arise in many production processes, and are something that needs to be consider when optimizing the supply chain. Among them, flowshop scheduling problems happen when a number of jobs have to be sequentially processed by a number of machines. This paper addressees, for the first time, the Permutation Flowshop Scheduling problem with additional Resources during Setups (PFSR-S). In this problem, in addition to the standard permutation flowshop constraints, each machine requires a setup between the processing of two consecutive jobs. A number of additional and scarce resources, e.g. operators, are needed to carry out each setup. Two Mixed Integer Linear Programming formulations and an exact algorithm are proposed to solve the PFSR-S. Due to its complexity, these approaches can only solve instances of small size to optimality. Therefore, a GRASP metaheuristic is also proposed which provides solutions for much larger instances. All the methods designed for the PFSR-S in this paper are computationally tested over a benchmark of instances adapted from the literature. The results obtained show that the GRASP metaheuristic finds good quality solutions in short computational times.Juan C. Yepes-Borrero acknowledges financial support by Colfuturo under program Credito-Beca grant number 201503877 and from ElInstituto Colombiano de Credito Educativo y Estudios Tecnicos en el Exterior - ICETEX under program Pasaporte a la ciencia - Doctor-ado, Foco-reto pais 4.2.3, grant number 3568118. This research hasbeen partially supported by the Agencia Estatal de Investigacion (AEI)and the European Regional Development's fund (ERDF): PID2020-114594GB-C21; Regional Government of Andalusia: projects FEDER-US-1256951, AT 21_00032, and P18-FR-1422; Fundacion BBVA: project Netmeet Data (Ayudas Fundacion BBVA a equipos de investigacioncientifica 2019). The authors are partially supported by Agencia Valenciana de la Innovacion (AVI) under the project ireves (innovacionen vehiculos de emergencia sanitaria): una herramienta inteligente dedecision'' (No. INNACC/2021/26) partially financed with FEDER funds(interested readers can visit http://ireves.upv.es), and by the Spanish Ministry of Science and Innovation under the project OPRES-RealisticOptimization in Problems in Public Health'' (No. PID2021-124975OB-I00), partially financed with FEDER funds. Part of the authors aresupported by the Faculty of Business Administration and Managementat Universitat Politecnica de ValenciaYepes-Borrero, JC.; Perea, F.; Villa Juliá, MF.; Vallada Regalado, E. (2023). Flowshop with additional resources during setups: Mathematical models and a GRASP algorithm. Computers & Operations Research. 154. https://doi.org/10.1016/j.cor.2023.10619215