The impact of nonlinear dynamics on the resilience of a grocery supply chain

Purpose of this paper: In an effort to improve operational and logistical efficiencies, UK grocery retailers combined primary and secondary distribution increasing the importance of designing resilient replenishment systems in the distribution centre. This paper has the purpose to analyse the resilience performance of the distribution centre stock ordering system within a grocery retailer. Design/methodology/approach: A system dynamics approach is used for framing and building a credible representation of the real system. Mathematical analysis of the nonlinear model based on nonlinear control engineering techniques in combination with system dynamics simulation have been used to understand the behaviour of stock and shipment output responses in the distribution centre given step and periodic demand signals. Findings: Preliminary mathematical analysis through nonlinear control theory techniques has been undertaken in order to gain initial insights in the understanding of the replenishment control model. This practice allowed the researcher to identify specific behaviour change in the DC stock and shipment responses, which are key indicators for assessing supply chain resilience, without going through a time-consuming simulation process. Transfer function analysis and describing function serve as a guideline for undertaking system dynamics simulation. Value: This paper aims to fill the gap in the literature of supply chain resilience by using quantitative system dynamics methods to assess the resilience performance of a grocery retailer. In this way, we also supplement the literature with empirical data. Moreover, we explore different analytical methods since simulation is the predominant method for quantitative analysis of system dynamics. Research limitations/implications (if applicable): This research is limited to the dynamics of single-echelon supply chain systems. Although the EPOS sales data and the store replenishment system have been considered in the validation process, this study has focused on analysing the resilience performance of the DC replenishment system only. Considering the multi-echelon supply chain is intended for further research activities. Practical implications (if applicable): The findings suggest that the distribution centre replenishment system can be re-designed in order to improve the supply chain resilience performance. The ‘As Is’ scenario produces slow response of stock levels and inventory targets are never recovered due to a permanent offset

Simulation and optimization methods for logistics pooling in the outbound supply chain

Logistics pooling and collaborative transportation systems are relatively new concepts in logistics research, but are very popular in practice. This communication proposes a conceptual framework for logistics and transportation pooling systems, as well as a simulation method for strategic planning optimization. This method is based on a twostep constructive heuristic in order to estimate for big instances the transportation and storage costs at a macroscopic level. Four possible scenarios are explored and commented. Finally, a socio-economic analysis based on 20 semi-directive interviews is presented to propose the limitations and obstacles of logistics poolingLogistics pooling, supply chain management, optimization, group reasoning, simulation

Establishing a framework for the effective design of resilient supply chains with inherent non-linearities

Purpose of this paper: Previous control theory research on supply chain dynamics has predominantly taken a linear perspective of the real world, whereas nonlinearities have usually been studied via a simulation approach. Nonlinearities can naturally occur in supply chains through the existence of physical and economic constraints, for example, capacity limitations. Since the ability to flex capacity is an important aspect of supply chain resilience, there is a need to rigorously study such nonlinearities. Hence, the purpose of this paper is to propose a framework for the dynamic design of supply chains so that they are resilient to nonlinear system structures

Visualisation of ripple effect in supply chains under long-term, simultaneous disruptions: A System Dynamics approach

Supply chains (SCs) are exposed to multiple risks and vulnerable to disruption propagation (i.e., the ripple effect). Despite established literature, quantitative analysis of the ripple effect in SCs considering simultaneous, long-term disruptions (i.e., induced by the COVID-19 pandemic) remains limited. This study defines, applies and demonstrates the capability of system dynamics modelling to recognise and visualise the ripple effect subject to supply, demand, and logistics disruptions as well as a combined, simultaneous disruption of supply, demand and logistics. Simulation results for these four risk scenarios indicate that disruption propagation and its impacts vary based on risk type, combination of risks and the impacting node. The bi-directional, increasing effect is significant for disruptions of longer duration. Retailers and manufacturers are most fragile to multiple disruptions due to broader risk exposure points. In generalised terms, systems theory-based study provides insights into the complex behaviour of simultaneous risks and associated disruptions occurring at a node and across the SC. The outcomes derived can help practitioners visualise and recognise the dynamic nature of the ripple effect cascading across the SC network. In addition, some novel insights on the systemic nature and delayed impact of disruption propagations are uncovered and discussed

Dynamic simulation driven design and management of production facilities in agricultural/food industry

An industrial plant in the agro-food sector can be considered a complex system as it is composed of numerous types of machines and it is characterized by a strong variation (seasonality) in the agricultural production. Whenever the dynamic behavior of the plants during operation is considered, system and design complexities increase. Reliable operation of food processing farms is primarily dependent on perfect balance between variable supply and product storage at each given time. To date, the classical modus operandi of food processing management systems is carried out under stationary and average conditions. Moreover, most of the systems installed for agricultural and food industries are sized using average production data. This often results in a mismatch between the actual operation and the expected operation. Consequently, the system is not optimized for the needs of a specific company. Also, the system is not flexible to the evolution that the production process could possibly have in the future. Promising techniques useful to solve the above-described problems could possibly be borrowed from demand side management (DSM) in smart grid systems. Such techniques allow customers to make dynamically informed decisions regarding their energy demand and help the energy providers in reducing the peak load demand and reshape the load profile. DSM is successfully used to improve the energy management system and we conjecture that DSM could be suitably adapted to food processing management. In this paper we describe how DSM could be exploited in the intelligent management of production facilities serving agricultural and food industry. The main objective is, indeed, to present how methods for modelling and implementing the dynamic simulation used for the optimization of the energy management in smart grid systems can be applied to a fruit and vegetables processing plant through a suitable adaptation

Discrete Event Simulations

Considered by many authors as a technique for modelling stochastic, dynamic and discretely evolving systems, this technique has gained widespread acceptance among the practitioners who want to represent and improve complex systems. Since DES is a technique applied in incredibly different areas, this book reflects many different points of view about DES, thus, all authors describe how it is understood and applied within their context of work, providing an extensive understanding of what DES is. It can be said that the name of the book itself reflects the plurality that these points of view represent. The book embraces a number of topics covering theory, methods and applications to a wide range of sectors and problem areas that have been categorised into five groups. As well as the previously explained variety of points of view concerning DES, there is one additional thing to remark about this book: its richness when talking about actual data or actual data based analysis. When most academic areas are lacking application cases, roughly the half part of the chapters included in this book deal with actual problems or at least are based on actual data. Thus, the editor firmly believes that this book will be interesting for both beginners and practitioners in the area of DES

Visual analytics for supply network management: system design and evaluation

We propose a visual analytic system to augment and enhance decision-making processes of supply chain managers. Several design requirements drive the development of our integrated architecture and lead to three primary capabilities of our system prototype. First, a visual analytic system must integrate various relevant views and perspectives that highlight different structural aspects of a supply network. Second, the system must deliver required information on-demand and update the visual representation via user-initiated interactions. Third, the system must provide both descriptive and predictive analytic functions for managers to gain contingency intelligence. Based on these capabilities we implement an interactive web-based visual analytic system. Our system enables managers to interactively apply visual encodings based on different node and edge attributes to facilitate mental map matching between abstract attributes and visual elements. Grounded in cognitive fit theory, we demonstrate that an interactive visual system that dynamically adjusts visual representations to the decision environment can significantly enhance decision-making processes in a supply network setting. We conduct multi-stage evaluation sessions with prototypical users that collectively confirm the value of our system. Our results indicate a positive reaction to our system. We conclude with implications and future research opportunities.The authors would like to thank the participants of the 2015 Businessvis Workshop at IEEE VIS, Prof. Benoit Montreuil, and Dr. Driss Hakimi for their valuable feedback on an earlier version of the software; Prof. Manpreet Hora for assisting with and Georgia Tech graduate students for participating in the evaluation sessions; and the two anonymous reviewers for their detailed comments and suggestions. The study was in part supported by the Tennenbaum Institute at Georgia Tech Award # K9305. (K9305 - Tennenbaum Institute at Georgia Tech Award)Accepted manuscrip